From the Sector

Monterey Textiles developed ECO-FYRE, an innovative recycled aramid fabric designed for the gas and oil industry. This sustainable solution tackles the growing problem of uniform waste sent to landfills by recycling soiled garments back into fiber form. Blended with virgin aramids, the fabric delivers superior flash fire protection, color fastness, and comfort while supporting environmental responsibility. Extensive lab testing and wear trials confirmed the fabric’s performance in harsh conditions without sacrificing safety or durability. 

ECO-FYRE offers a closed-loop recycling model that reduces manufacturing waste, minimizes environmental impact, and supports companies focused on sustainability—delivering both protection for workers and meaningful progress for the planet. Moreover, the integration of this technology has also allowed for a more efficient production cycle, helping Monterey Textiles offer competitive pricing without compromising quality.

General Recycled® (GR) stated that its patented aramid recycling technology played a pivotal role in the development of Monterey Textiles' new Eco-Fyre® fabric, which was honored with the Innovation Award for Sustainability at the 2025 Network Association of Uniform Manufacturers and Distributors (NAUMD) annual conference.

"Monterey's success with Eco-Fyre® underscores the value and potential of our patented recycling process," said Ted Parker, President of General Recycled. "Partnering with Monterey and Filspec to bring this sustainable solution to market has been incredibly rewarding. This recognition highlights the growing industry demand for circular, closed-loop innovations in flame-resistant textiles."

The winners of the 2025 IDEA® Achievement Awards and FiltXPO™ Innovation Awards were announced during special ceremonies held April 29 and 30 at the Miami Beach Convention Center in Miami Beach, Florida. Presented at the co-located IDEA®25 and FiltXPO™ 2025 events, the awards celebrate outstanding innovations driving progress in nonwovens and filtration. INDA, the Association of the Nonwoven Fabrics Industry, collaborated with International Filtration News for the FiltXPO™ Awards and Nonwovens Industry magazine for the IDEA® Achievement Awards.

IDEA® Equipment Achievement Award
Dilo Systems GmbH – MicroPunch
The rising energy costs and water shortages have led to a re-evaluation of production methods, with a stronger focus on environmental impact. With MicroPunch, it is possible to reduce energy consumption by approximately 75 percent compared with other consolidation techniques that produce lightweight nonwovens. This technology enhances efficiency and reduces the manufacturing costs and the environmental footprint.

IDEA® Nonwoven Products Achievement Award
Innovatec Microfibre Technology GmbH & Co. KG – InnovaWipe® Water-Soluble Nonwoven
This water-soluble nonwoven is completely biodegradable under both aerobic and anaerobic conditions. It offers excellent resistance to oils, greases and chemicals. It does not leave any microplastics behind, breaking down into carbon dioxide, water and biomass. It also has no ecotoxic effects, is safe for the marine environment and does not cause fatbergs or blockages in wastewater systems – flushable and home compostable.

IDEA® Raw Materials Achievement Award
Woolchemy NZ Ltd. – neweFibre
Woolchemy’s neweFibre is the world’s first hygiene-grade wool, engineered for high-performance, sustainable hygiene products. This fully traceable, renewable fiber enhances moisture management, thermal comfort, and odor control. Seamlessly integrating into production, neweFibre powers innovations like neweFlex ADL for exceptional fluid distribution and skin dryness.

IDEA® Short-life Achievement Award
Egal Pads, Inc. – Egal™ Pads on a Roll
At Egal, we believe pads should be as common as toilet paper.  Our vision is that “pads on a roll” will be put in every toilet stall – where they are needed most – to ensure privacy and dignity to all who menstruate.  Egal pads are manufactured in roll form, 40 individually wrapped on each roll, so they can be mounted on existing toilet paper dispensers or in Egal’s custom-designed dispensers.

IDEA® Long-life Achievement Award
Magnera – Sontara® EcoRE Bag
EcoRE bags are produced entirely from cellulosic fibers, presenting a sustainable alternative to traditional synthetic materials. Made with Sontara fabric certified by OK compost HOME, these bags maintain their durability and strength without the need for added binders, addressing a common concern with compostable goods. With plastic bag bans now in place in many states, Sontara offers a timely and eco-friendly solution for the retail and shopping market.

IDEA® Sustainability Advancement Award
KINDCLOTH™ – PURA HEALTH Insect Repellent – Water Dissolvable Wipes
This wet wipe combines water-dissolvable Hydropol™ technology with a natural formula featuring lemongrass and citronella. Designed for eco-conscious consumers, this innovative wipe provides effective insect protection while leaving no waste behind. Certified biodegradable, flushable, and designed not to create harmful microplastics, it safeguards fragile ecosystems and supports sustainability goals.

IDEA® Entrepreneur Award
Dude Products, Inc.
In less than a decade, the Dude Wipes brand has grown from an entrepreneurial concept conceived in a bachelor’s post-college apartment to a more than $200 million global brand. These flushable wipes have flourished in flushable wipes industry, successfully going head to head against multinational consumer product companies Kimberly-Clark, S.C. Johnson, and Procter & Gamble.

FiltXPO Air/Gas Filtration Award
Greentech Environmental LLC – Greentech Filters with ODOGard®
ODOGard® technology deeply integrates odor-neutralizing polymers into nonwoven and nanofiber filters, offering an innovative, non-toxic approach to indoor air quality. ODOGard® significantly enhances filtration durability and performance.

FiltXPO Water/Liquid Filtration Award
Ahlstrom – BioProtect™
Ahlstrom’s sustainable BioProtect™ material offers superior dye-catching performance for laundry applications. Manufactured from 100 percent naturally derived fibers and OC-Biobinder®, BioProtect™ is both biobased and home compostable, combining premium performance with environmental responsibility.

FiltXPO Filtration Equipment Award
Filtration Advice Inc. – FA-TCO Software
This cutting-edge software provides comprehensive Total Cost of Ownership (TCO) analysis and predictive modeling for air filtration systems. FA-TCO enables data-driven decisions, extending filter lifespans, reducing operational costs, and enhancing overall sustainability in filtration management.

FILTREX™ 2025, EDANA’s flagship event for the filtration industry, wrapped up last week after two dynamic days of discussions, technical advancements, and industry collaboration. This 10th edition brought together more than 100 professionals to explore the latest developments in air and liquid filtration, sustainability, and regulatory challenges.

Industry Insights and Key Conversations
The FILTREX 2025 conference brought together experts from across the filtration industry to discuss innovation, sustainability, and regulatory challenges shaping the sector. The event opened with a keynote by Dr.-Ing. Frank Möbius, Senior Innovation Advisor at UnternehmerTUM and former BMW Group Manager, highlighting the role of Open Innovation in maintaining competitiveness in an evolving market.

Throughout the sessions, industry leaders addressed major trends influencing filtration. Dr. Marc Schmidt (AAF-Lufttechnik) explored how economic and social shifts are reshaping filtration markets, while Anthony Lawson (Hengst Filtration) examined the impact of evolving air quality guidelines and PFAS restrictions on filter design. Experts such as Cédric Vallet (Ahlstrom) and Christof Keppler (Gessner) presented innovations in filtration efficiency, carbon footprint reduction, and the development of biodegradable filter media. Meanwhile, Dr. Pero Mićić (FutureManagementGroup AG) offered a strategic framework for future-proofing businesses against industry disruptions.

Spotlight on Sustainability in Filtration
Sustainability took centre stage at FILTREX 2025, with a dedicated round table that saw insights from Oswaldo Anaya (Freudenberg Performance Materials), Cédric Vallet (Ahlstrom), and Bruce Lorange (Hollingsworth & Vose). The discussions focused on how the industry can reduce its environmental impact while still delivering high-performance solutions. Oswaldo Anaya, Product Marketing Manager at Freudenberg Performance Materials, reflected on the event, saying, “I was glad to join this last edition of FILTREX. It confirmed the great things I’d heard from colleagues about previous events. Highly relevant and timely topics for the filtration industry, plus valuable networking in a relaxed setting.”

FILTREX™ Innovation Award 2025
A major highlight of the event was the FILTREX™ Innovation Award, which this year went to Johns Manville for its Evalith® product. Their groundbreaking recycling process transforms HVAC glass microfiber waste into compounded pellets for injection molding, turning waste into durable, second-life products. The award was presented during a Networking Evening Cocktail at Vienna’s Kunsthistorisches Museum, providing an ideal atmosphere for further discussions and potential collaborations.

PFAS-Free Filtration and Industry Innovation
The closing session tackled the critical topic of PFAS-free filtration, revealing solutions like high-performance PFAS-free HEPA media and nanofiber membranes that not only enhance performance but also reduce environmental impact. Industry leaders also discussed upcoming changes in PFAS regulations and the continued push for safer alternatives in the filtration industry.

Looking Ahead
FILTREX™ 2025 firmly established itself as the key event for the filtration industry, providing a platform for knowledge exchange, collaboration, and innovation. As Bruce Lorange, Global Marketing Communications Director at Hollingsworth & Vose, put it: “The recent FILTREX event in Vienna presented a unique opportunity to network, learn, see old friends, and make new ones in the filtration and nonwovens space. The quality of presentations was top-notch—informative and thought-provoking—and the venue provided the perfect backdrop for the thought leaders gathered to take our industry to the next level. A sincere thanks to the EDANA FILTREX team for arranging such an impactful event!”

EDANA has announced the three nominees for the FILTREX™ Innovation Award 2025, recognizing outstanding innovation in the filtration industry. The FILTREX™ Innovation Award honors innovation in the filtration sector, recognizing the ongoing commitment to excellence by manufacturers of nonwoven-based filtration products and components.

The nominees are:

GESSNER – Lignin-Saturated Cellulose Filter Media
GESSNER’s innovative lignin-saturated cellulose filter media sets a new standard in sustainable filtration. Designed to reduce your product’s carbon footprint, this eco-friendly solution replaces fossil-based resins with renewable lignin, saving up to 100 kg of crude oil per ton of material. Perfect for engine air, oil, and fuel filter elements, it combines top-tier filtration performance and durability with lower formaldehyde emissions during curing. Experience sustainability without compromise - achieve high-efficiency filtration, optional flame retardancy, and a tangible step towards a greener future with our lignin filter media.

Hollingsworth & Vose – NanoWave®ESA
Hollingsworth & Vose is a manufacturer of engineered materials. Their innovation NanoWave®ESA is an all-synthetic 3D media designed for high efficiency respiratory protection. Filters can be designed with minimum media processing while extending the filter life. It is free of PFAS, is safe to use, and can meet the demand for smaller and smaller filters without compromising on comfort. NanoWave®ESA can be produced with a stretch so that highly efficient, stretchable, breathable and drapable garment can be cut to size.

Johns Manville – Evalith®
Johns Manville, a Berkshire Hathaway company, and a leader in the filtration business with manufacturing lines in Europe and the US, has pioneered an innovative recycling process that converts post-industrial HVAC bio-soluble glass microfiber filtration media waste into compounded pellets for injection molding. The resulting pellets, with 30% glass fiber, are being used to create durable, second-life products. This eco-friendly solution prevents landfill waste, reduces CO₂ emissions, and supports a circular economy.. It ensures that the produced PP tapes from the starEX tape extrusion line are wound into perfect packages that improve productivity and fabric quality on the looms. The bevelled bobbin edges avoid that tapes come off during doffing, transport and handling and increase loom efficiency during weaving. The automatic bobbin change procedure of twinTAPE winders reduces operator work significantly, and the patented linear traverse system features an infinitely variable stroke, allowing a wide variety of bobbin designs. As the winder does not need lubrication, maintenance work is reduced to cleaning, which saves significant amounts of operator time.

Each of the three companies will have a 10-minute slot to present its innovation during the FILTREX™ 2025 event, held on 25-26 March 2025 in Vienna, Austria. Attendees will have the opportunity to cast their votes and select the winner, with the award being presented during a reception at the end of the first day.

Since its launch in 2004, FILTREX™ has established itself as the leading platform for professionals in the filtration media sector. This two-day conference gathers executives and technical experts from across the industry, including filter media producers, converters, raw material suppliers, testing equipment manufacturers, laboratories, and research institutions. The programme offers insights into market trends, cutting-edge filter materials, advancements in media design, air and liquid filtration, automotive applications, and developments in testing and standardization.

At this year's JEC Composites Innovation Awards ceremony, the award in the "Construction & Civil Engineering" category went to the "DACCUSS" project, coordinated by the DITF. TechnoCarbon Technologies GbR, the inventor of Carbon Fiber Stone (CFS), received the JEC Award together with its development partners. The award is for the development of house walls made of Carbon Fiber Stone (CFS), a CO2 negative composite material.

Each year, the JEC Composites Innovation Awards recognize innovative and creative projects that demonstrate the full potential of composite materials. With the help of a development team from 12 companies and research institutions, TechnoCarbon Technologies GbR successfully submitted its innovative DACCUSS building element for house walls made of Carbon Fiber Stone.

Carbon Fiber Stone is a building material made of natural rocks and bio-based carbon fibers. It serves as an environmentally friendly replacement for CO2-intensive concrete in the construction industry. While conventional concrete walls release large amounts of CO2 during production, the DACCUS building element binds 59 kg of CO2 per square meter and therefore has a negative carbon footprint. In addition, the panels weigh only one-third of equivalent reinforced concrete house walls.

Each DACCUS element consists of several high-strength natural stone slabs made from magmatic rock. Inside the construction are bio-based carbon fibers, which the DITF Denkendorf is working intensively to develop. They form the stiffening element that enables the high strength of the construction elements and, in turn, contribute to the negative CO2 balance. The layer between the natural rock slabs is filled with carbon-negative biochar granulate, which is responsible for the insulation of the building element. The mineral sawdust from the cut rock slabs can be used as a soil amendment and serves as a binder for free CO2 from the atmosphere. The strict focus on processes and materials that actively bind CO2 has made it possible to produce a building material with a negative CO2 balance.

Partners: Deutsche Institute für Textil- und Faserforschung Denkendorf (DITF), TechnoCarbon Technologies GbR, Universität Hamburg (UHH), Labor für Stahl- und Leichtmetallbau GmbH (LSL), AHP GmbH & Co. KG, Technische Universität München (TUM), GVU mbH, Silicon Kingdom Holding Ltd., Gallehr Sustainable Risk Management GmbH, Peer Technologies GmbH & Co. KG, GREIN srl, Convoris Group GmbH, RecyCoal GmbH, ITA, Institut für Textiltechnik der RWTH Aachen, LISD GmbH.

It is getting exciting again in Cologne on 12 and 13 March for the cellulose fibres industry. Six new products have been nominated for the popular innovation award.

Every year, the conference organisator nova-Institute together with award sponsor GIG Karasek honours companies that impress with their creativity, technological progress and ecological impact. The aim of the award is not only to recognise the winners’ innovative products, but also to set an example for the courage to innovate.

The nominees’ presentations, the voting and the winner ceremony will take place on 12 March at the Cellulose Fibres Conference 2025. Participants of the conference can vote live for the three winners. More than 220 people are expected to attend.

The Nominees

Fibers365 (DE): Hemp365 – Agricultural Decorative and Carrier Material
The solution “hemp365” is characterised by the development of a cost-effective, plant-based decorative and carrier material through the chemical-free processing of a regional agricultural fibre and the use of resulting short fibres in a wet-laid process, allowing for a massive reduction in the amount of fossil based binders required for strength and functionality. The non fibre content is less than 7 % and is also made from biogenic and biodegradable material. Hemp365 is 100% natural and vegan. It has been designed for consumer (fashion) and industrial applications in cooperation with an automotive OEM.

Releaf Paper France (FR): Releaf Fiber – Eco-Friendly Paper from Urban Fallen Leaves
Releaf Paper France transforms urban fallen leaves into sustainable cellulose fibres, offering an eco-friendly alternative to traditional hardwood pulp. Using proprietary low-temperature extraction, high-quality fibres with excellent paper-forming properties are isolated. With a cellulose content of 32-48 % and properties similar to hardwood, RELEAF fibres are ideal for packaging materials like corrugated paper, boxes, and bags. This innovative process, which requires minimal water and non-aggressive solvents, aligns with circular economy principles, repurposing millions of tons of urban leaf waste annually and supporting global brands in achieving sustainable packaging solutions.

SA-Dynamics (DE): Cellulose Aerogel Textiles – Next-Generation Insulation Materials
Cellulose Aerogel Textiles are revolutionary insulation materials made from 100 % biodegradable cellulose aerogel fibres. These combine the flexibility and ease of processing of traditional fabrics with the superior thermal insulation properties of aerogels by utilising a novel aerogel fibre process. Lightweight, highly efficient, and compatible with conventional textile machinery, they provide a sustainable alternative to fossil-based and animal-derived insulation materials. Fully recyclable and free from microplastic emissions, Cellulose Aerogel Textiles set a new benchmark for circular economy solutions in the textile and construction industries. Initial functional demonstrators were developed through two projects, funded by Biotexfuture and RWTH Innovation, respectively.

Sci-Lume Labs (US): Bylon® – Renewable Circular Fibres from Agricultural Waste
Sci-Lume Labs makes Bylon®, a scalable, circular, biosynthetic fibre. Using highly efficient chemistries to valorise agricultural waste, Bylon® seamlessly integrates into every step of the global value chain – from raw material production through textile manufacturing. Bylon® is distinct from incumbent and next-gen materials because it is simultaneously bio-based; waste-derived; degradable; recyclable; downstream-compatible; and melt-spinnable. Bylon® also offers a unique performance profile by combining the mechanical properties and tunability of traditional synthetics with the moisture properties and circularity of natural fibres. By not requiring changes to the supply chain, Bylon® empowers the industry to reduce its environmental impact – without compromising on quality, performance, or cost.

TMG Automotive (PT): REFIBER – Sustainable Automotive Surface Material
Textile-based composite solutions are a growing trend in the automotive sector, especially for decorative and functional interior applications. Innovative plant-based leather demonstrates this trend, combining sustainability with advanced performance. Developed from a biopolymer matrix combined with cellulose waste, this material transforms waste into a premium, eco-friendly solution. Its textile backing and non-woven laminate backing are also made entirely from cellulose fibres, creating a fully integrated bio-based composite. Designed for car interiors and more, this lightweight, durable and aesthetically versatile material sets a new standard for sustainable design, while satisfying the industry’s growing demand for circular and renewable alternatives.

Uluu (AU): Replacing plastic in textiles with natural, seaweed-derived materials
Uluu is an Australian start-up set to replace plastics with natural polymers called PHAs. Uluu materials are made from a regenerative feedstock: farmed seaweed, thus ending reliance on fossil fuels and land crops. Uluu, in partnership with Deakin University, is developing textiles that perform like synthetic polyester but are truly biodegradable and biocompatible, thus eliminating persistent microplastic pollution in fashion. Importantly, Uluu materials are reusable, recyclable, and most importantly, compostable. They are naturally produced through a unique fermentation process that uses seaweed, saltwater microbes and seawater. Uluu pellets can be directly substituted for plastic (e.g., polyester, nylon) in existing melt spinning equipment, creating yarns that can be knitted or woven into textiles. In addition to fibre-grade pellets, Uluu is also producing other grades of pellets to replace plastics used in e.g., buttons, sunglasses, hair clips and packaging.

On December 4, 2024 Borealis proudly announced the winners of the Borealis Scientific Innovation Award 2024 (BSIA) at the Borealis Innovation Day in Linz, Austria.

As a global industry leader, Borealis is rewarding pioneering ideas since 2008 with the Borealis Scientific Innovation Award, celebrating groundbreaking innovations with the potential to impact the world. This year’s focus was on new solutions for the environmentally sustainable production and use of plastics.

Innovative thinkers from the professional and academic scientific communities, entrepreneurs, start-ups, and university researchers were invited to submit their ideas. The winners were selected by a panel from Borealis' research team, who meticulously evaluated all submissions.

This year, submissions were accepted in the following key areas:

• New catalysts for sustainable production
• Energy-efficient polymerization processes
• Recycling of polymers
• Polymeric materials for energy transition

Winners of the 2024 Borealis Scientific Innovation Award 2024:

• First place: Clement Collins Rice (University of Oxford, UK) “Towards designer polyolefins: highly tuneable olefin copolymerisation using a single permethyl-indenyl post-metallocene Catalyst”
• Second place: Elisabetta Carrieri (Ghent University, Belgium) “Development of a solvent based recycling process for agricultural film”
• Third place: Esun Selvam (University of Delaware, USA) “Recycling polyolefin plastic waste at short contact times via rapid joule heating”

In addition to receiving monetary prizes, the winners were invited to the Borealis Innovation Headquarters in Linz, Austria, where they participated in the award ceremony during the Borealis Innovation Day 2024.  

The next call for applications for the BSIA will start in spring 2025.

INDA brought together hundreds of industry leaders to explore advancements in the absorbent hygiene and personal care markets during the 10th annual Hygienix™ event, held Nov. 18-21 at the Renaissance Nashville Hotel.

Themed Driving Absorbent Hygiene Product Innovation: Consumer Desires, Market Dynamics & Sustainability Solutions, key sessions included pricing strategies, global trade impacts, FemTech, adult care, period poverty, emerging pet care and wound care markets, environmental regulations on plastics and PFAS, and the impact of aging societies.

An event highlight was the presentation of the 2024 Hygienix Innovation Award® to: HIRO Technologies, Inc.’s World’s First MycoDigestable Diapers, diapers featuring plastic-eating mushrooms that combine excellent absorbency with natural materials.

The other finalists were:

• Harper HYGIENICS S.A.’s Cleanic Naturals Hemp Sanitary Pads (Day & Night) and Pantyliners, an innovative femcare line made with regenerative hemp fibers from Bast Fibre Technologies.
• Hello Hazel, Inc.’s High & Dry Briefs, the first and only disposable briefs for leaks designed to look, fit, and feel like real underwear.

Hygienix Highlights
Attendees gained insights and knowledge during three hands-on training sessions on Nov. 18, focused on fundamentals of absorption systems and opportunities in adult incontinence, innovations in menstrual care, and baby and infant care market dynamics.

Hygienix kicked off with a welcome reception that fostered networking. Attendees explored emerging trends and product innovations through Lightning Talks, connected with successful hygiene start-ups during Lunch Around sessions, and discovered the latest offerings at tabletop exhibits.

“Hygienix exemplifies INDA’s commitment to empowering companies in the absorbent hygiene and personal care markets to advance their businesses,” said INDA President Tony Fragnito. “The insights and connections made at this year’s event will drive growth and enable participants to meet evolving demands and market challenges.”    

INDA announced Hygienix 2025 will be held Nov. 17-20 at Omni Amelia Island Resort, Fernandina Beach, Florida.

The upcoming conference on 12-13 March 2025 in Cologne, Germany, will pave pathways to a sustainable textile industry.

Over the past few weeks, the Conference Advisory Board, and the experts from the nova-Institute, have thoroughly reviewed and evaluated over 40 submitted abstracts. The selected external experts bring new insights and perspectives from the pulp, fibre and further developing industries, promising to spark and deepen discussions at the event. Their expertise across the entire fibre value chain will enrich the topics covered and ensure a dynamic and insightful exchange of ideas. The presentations will provide a platform for the discussion at the conference after each session, and the Advisory Board members will foster a lively debate to drive innovation industry-wide.

Biosynthetics on the rise
Besides cellulose fibres, bio-based polymer fibres ("biosynthetics") are an excellent option to reduce fossil fibres in textiles. Biosynthetics offer a powerful alternative to traditional synthetic fibres, bringing both performance and technical properties that make them drop-in replacements. Derived wholly or partially from natural, renewable sources like lactic acids, sugar beet, sugarcane or wood, biosynthetics represent a bio-based option compared to fossil-based counterparts. In a special session “Biosynthetics - Replacing Traditional Synthetic Fibres”, experts will explore the latest advances, challenges and opportunities in the field. Discussing innovative approaches like biosynthetics is essential to drive sustainable transformation within the fashion and textile industries.

Fibre-to-Fibre Recycling: A Path to a Sustainable Textile Industry
The textile industry is at a crucial crossroad. The need for sustainable solutions to meet the EU's ambitious climate change targets is becoming increasingly urgent. Fibre-to-fibre recycling, which transforms discarded textiles into new, virgin fibres, holds great promise for reducing waste and resource consumption and helps to close the loop in textile production. While Europe has made progress in this area, challenges remain – in particular the management of mixed fibre textiles and the scaling up of recycling technologies. As new approaches are needed to tackle climate change, one session of the conference will focus on fibre-to-fibre recycling from textiles, exploring the latest innovations and technological advances, as well as the opportunities and barriers that need to be addressed to move the industry towards a circular, sustainable future.

Fibre Microplastic Formation versus Marine Biodegradability
The environmental impact of textiles extends far beyond landfill, with microplastics from synthetic fibres becoming a growing concern in marine ecosystems. A session at the conference will focus on the complex relationship between microplastic formation and marine biodegradability. While synthetic fibres shed microplastics during washing, these tiny particles, known as microfibres accumulate in the oceans and pose a serious threat to marine life. This session will explore the factors that influence fibre degradation in the marine environment and examine the potential of biodegradable fibres to reduce long-term pollution. Leading research institutes will discuss the challenges of balancing the prevention of microplastics with the development of fibres that can degrade naturally in marine ecosystems, and provide insights into innovative solutions that could help mitigate this pressing environmental issue.

Innovation Award “Cellulose Fibre Innovation of the Year 2025”
The nova-Institute, together with GIG Karasek, is looking for the best fibre innovations of the year. Applicants from the area of cellulose fibres as well as biosynthetics are welcome to submit their innovations. Technologie providers, research institutes or producers can apply until 30 November 2024. The innovation award “Cellulose Fibre Innovation of the Year 2025” is sponsored by GIG Karasek.

Apply for the “Cellulose Fibre Innovation of the Year 2025” award: cellulose-fibres.eu/award-application

Call for Posters
The poster exhibition is a highly anticipated scientific event at the conference, especially for early career scientists. Poster submission is open until 31 January 2025.

At this year's CINTE Techtextil fair in Shanghai, DILO received the innovation award for its intensive needling technology “MicroPunch”. Recent developments in energy costs, particularly for electricity and gas, and given the increasing shortage of water resources, have led to a shift in thinking over the past few years. Together with economic efficiency, the evaluation of the environmental impact of production has become increasingly important.

For DILO, this meant focusing on needling technology for the fine and lightweight nonwoven sector over the last years. The individual elements of the intensive needling technology underwent a complete revision. It became clear that the high production rates could only be achieved using the two-dimensional kinematics of the needle beam of "HyperPunch" or "CycloPunch." The necessary high feed rates of around 50 mm per stroke, coupled with the highest stitching densities to achieve good abrasion resistance, led to a need of a significant increase of the number of needles and needle density—almost doubling from approximately 20,000 needles/meter/board to around 45,000 needles/meter/board. It also became obvious that ensuring a high efficiency rate in production also required the careful attention to a quick assembly of the needle boards with needle modules. A completely new approach was needed in the design and construction of the needle boards to enable rapid module exchange and achieve a very high mechanical precision.

Previously, needling technology was primarily used for a surface weight range starting at 100 g/m² up to several kilograms per m². The expansion into the range below 100 g/m², and potentially down to 30 g/m², now completes the applicability of needling technology. The intensive needling technology "MicroPunch" opens up an economical field for a wide variety of lightweight nonwoven fabrics that can be produced by a pure mechanical processes. The product characteristics achieved, such as abrasion resistance, are comparable to those of hydroentangeld nonwovens. Needled fabrics tend to have more volume and more stretch while offering similar tensile strength values. These special quality characteristics are particularly interesting for applications in hygiene, medicine, cosmetics, and for technical products.

With this new development, the energy required to produce lightweight nonwoven fabrics has been reduced up to approximately 75% compared to other bonding technologies of this segment.