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Interview with vombaur - pioneers in special textiles
Technical narrow textiles, custom solutions, medium-sized textile producer and development partner for filtration textiles, composite textiles and industrial textiles: vombaur. Digitalisation, sustainability, energy prices, pioneering work and unbroken enthusiasm – Textination spoke to two passionate textile professionals: Carl Mrusek, Chief Sales Officer (CSO), and Johannes Kauschinger, Sales Manager for Composites and Industrial Textiles, at vombaur GmbH, which, as well as JUMBO-Textil, belongs to the Textation Group.
 
If you look back at your history and thus to the beginnings of the 19th century, you will see a ribbon manufactory and, from 1855, a production of silk and hat bands. Today you produce filtration textiles, industrial textiles and composites textiles. Although you still produce narrow textiles today, the motto "Transformation as an opportunity" seems to be a lived reality at vombaur.
 
Carl Mrusek, Chief Sales Officer: Yes, vombaur has changed a few times in its almost 220-year history.  Yet the company has always remained true to itself as a narrow textiles manufacturer. This testifies to the willingness of the people in the company to change and to their curiosity. Successful transformation is a joint development, there is an opportunity in change. vombaur has proven this many times over the past almost 220 years: We have adapted our product portfolio to new times, we have built new factory buildings and new machinery, we have introduced new materials and developed new technologies, we have entered into new partnerships – as most recently as part of the Textation Group. We are currently planning our new headquarters. We are not reinventing ourselves, but we will go through a kind of transformation process with the move into the brand new, climate-friendly high-tech space.

 

Could you describe the challenges of this transformation process?
 
Johannes Kauschinger, Sales Manager for Composites and Industrial Textiles: A transformation usually takes place technically, professionally, organisationally and not least – perhaps even first and foremost – culturally. The technical challenges are obvious. Secondly, in order to manage and use the new technologies, appropriate expertise is needed in the company. Thirdly, every transformation entails new processes, teams and procedures have to be adapted. And finally, fourthly, the corporate culture also changes. Technology can be procured, expertise acquired, the organisation adapted. Time, on the other hand, cannot be bought. I therefore consider the greatest challenge to be the supply of human resources: In order to actively shape the transformation and not be driven by development, we need sufficient skilled workers.

 

Visiting your website, the claim "pioneering tech tex" immediately catches the eye. Why do you see your company as a pioneer, and what are vombaur's groundbreaking or pioneering innovations?

Carl Mrusek: With our unique machine park, we are pioneers for seamless circular woven textiles. And as a development partner, we break new ground with every order. We are always implementing new project-specific changes: to the end products, to the product properties, to the machines. It happens regularly that we adapt a weaving machine for a special seamless woven shaped textile, sometimes even develop a completely new one.
 
With our young, first-class and growing team for Development and Innovation led by Dr. Sven Schöfer, we repeatedly live up to our promise of "pioneering tech tex" by developing special textile high-tech solutions with and for our customers. At the same time, we actively explore new potentials. Most recently with sustainable materials for lightweight construction and research into novel special filtration solutions, for example for the filtration of microplastics. A state-of-the-art textile technology laboratory is planned for this team in the new building.

 

The development of technical textiles in Germany is a success story. From a global perspective, we manage to succeed with mass-produced goods only in exceptional cases. How do you assess the importance of technical textiles made in Germany for the success of other, especially highly technological industries?

Carl Mrusek: We see the future of industry in Europe in individually developed high-tech products. vombaur stands for high-quality, reliable and durable products and made-to-order products. And it is precisely this – custom-fit products, instead of surplus and throwaway goods – that is the future for sustainable business in general.

 

What proportion of your production is generated by being project-based as opposed to a standard range, and to what extent do you still feel comfortable with the term "textile producer"?

Johannes Kauschinger: Our share of special solutions amounts to almost 90 percent. We develop technical textile solutions for our customers' current projects. For this purpose, we are in close contact with the colleagues from our customers' product development departments. Especially in the field of composite textiles, special solutions are in demand. This can be a component for space travel – after all, a spaceship is not manufactured off the peg. We also offer high-quality mass-produced articles, for example in the area of industrial textiles, where we offer round woven tubulars for conveyor belts. In this sense, we are a textile producer, but more than that: we are also a textile developer.

 

In August, Composites Germany presented the results of its 21st market survey. The current business situation is viewed very critically, the investment climate is becoming gloomier and future expectations are turning negative. vombaur also has high-strength textile composites made of carbon, aramid, glass and hybrids in its portfolio. Do you share the assessment of the economic situation as reflected in the survey?

Carl Mrusek: We foresee a very positive development for vombaur because we develop in a very solution-oriented way and offer our customers genuine added value. This is because future technologies in particular require individual, reliable and lightweight components. This ranges from developments for the air taxi to wind turbines. Textiles are a predestined material for the future. The challenge here is also to offer sustainable and recyclable solutions with natural raw materials such as flax and recycled and recyclable plastics and effective separation technologies.

 

There is almost no company nowadays that does not use the current buzzwords such as climate neutrality, circular economy, energy efficiency and renewable energies. What is your company doing in these areas and how do you define the importance of these approaches for commercial success?

Carl Mrusek: vombaur pursues a comprehensive sustainability strategy. Based on the development of our mission statement, we are currently working on a sustainability declaration. Our responsibility for nature will be realised in a very concrete and measurable way through our new building with a green roof and solar system. In our product development, the high sustainability standards – our own and those of our customers – are already flowing into environmentally friendly and resource-saving products and into product developments for sustainable projects such as wind farms or filtration plants.

 

Keyword digitalisation: medium-sized businesses, to which vombaur belongs with its 85 employees, are often scolded for being too reluctant in this area. How would you respond to this accusation?

Johannes Kauschinger:

We often hear about the stack crisis at the present time. Based on this, we could speak of the stack transformation. We, the small and medium-sized enterprises, are transforming ourselves in a number of different dimensions at the same time: Digital transformation, climate neutrality, skilled labour market and population development, independence from the prevailing supply chains. We are capable of change and willing to change. Politics and administration could make it a bit easier for us in some aspects. Key words: transport infrastructure, approval times, energy prices. We do everything we can on our side of the field to ensure that small and medium-sized enterprises remain the driving economic force that they are.

 

 

How do you feel about the term shortage of skilled workers? Do you also take unconventional paths to find and retain talent and skilled workers in such a specialised industry? Or does the problem not arise?

Carl Mrusek: Of course, we are also experiencing a shortage of skilled workers, especially in the industrial sector. But the development was foreseeable. The topic played a major role in the decision to move together with our sister company JUMBO-Textil under the umbrella of the Textation Group. Recruiting and promoting young talent can be better mastered together – for example with cross-group campaigns and cooperations.

 

If you had to describe a central personal experience that has shaped your attitude towards the textile industry and its future, what would it be?

Johannes Kauschinger: A very good friend of my family pointed out to me that we live in an area with a very active textile industry, which at the same time has problems finding young talents. I visited two companies for an interview and already on the tour of each company, the interaction of people, machines and textiles up to the wearable end product was truly impressive. In addition, I was able to learn a profession with a very strong connection to everyday life. To this day, I am fascinated by the wide range of possible uses for textiles, especially in technical applications, and I have no regrets whatsoever about the decision I made back then.

Carl Mrusek: I came into contact with the world of textiles and fashion at a young age. I still remember the first time I went through the fully integrated textile production of a company in Nordhorn with my father Rolf Mrusek. Since then, the subject has never left me. Even before I started my studies, I had made a conscious decision to pursue a career in this industry and to this day I have never regretted it, on the contrary. The diversity of the special solutions developed in the Textation Group fascinates me again and again.

 

vombaur is a specialist for seamless round and shaped woven narrow textiles and is known throughout the industry as a development partner for filtration textiles, composite textiles and industrial textiles made of high-performance fibres. Technical narrow textiles from vombaur are used for filtration – in the food and chemical industries, among others. As high-performance composite materials, they are used, for example, in aircraft construction or medical technology. For technical applications, vombaur develops specially coated industrial textiles for insulation, reinforcement or transport in a wide range of industrial processes – from precision mechanics to the construction industry. The Wuppertal-based company was founded in 1805. The company currently employs 85 people.

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• Aviation & Automotive
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• Techtextil and Texprocess present ‘Living in Space’ in cooperation with ESA and DLR 
• Nutrition, mobility, fashion and living: technical textiles make settlements in space possible

Beam me up, Scotty: a large amount of material has to be transported for a journey into space – and technical textiles account for a large proportion of them. Examples of the parts and products in which they are to be found will be on show at the ‘Living in Space’ exhibition during this year’s Techtextil und Texprocess (9 to 12 May 2017), which has been organised by Messe Frankfurt in cooperation with the European Space Agency (ESA) and the German Aerospace Centre (DLR). Among the exhibits to be seen are materials and technologies from Techtextil and Texprocess exhibitors in a ‘Material Gallery’, architecture for space by Ben van Berkel, space-inspired fashions and an original Mars Rover. And – even without having completed a dizzying astronaut training programme – visitors can take a journey through space to Mars via virtual-reality glasses.

“At the ‘Living in Space’ exhibition, Techtextil and Texprocess visitors can see examples of textile materials and processing technologies in an application-oriented setting. In cooperation with our partners and exhibitors, we have created an informative and entertaining area, the like of which has never been seen before at Techtextil and Texprocess”, explains Michael Jänecke, Brand Manager, Technical Textiles and Textile Processing, Messe Frankfurt. Given that technical textiles are to be found in almost every sphere of human life, the materials and processing technologies shown are oriented towards the ‘Architecture’, ‘Civilization’, ‘Clothing’ and ‘Mobility’ areas of application.

Ideal homes in space

Visitors can get an idea of how building in space could function at the ‘Architecture’ area curated by Stylepark architecture magazine. Lightweight construction and canopy specialist MDT-tex joined forces with star architect Ben van Berkel of the international UNStudio firm of architects to create a ‘Space Habitat’ especially for Techtextil. Comprising 60 individual modules, each of which is double twisted and under tension, the lightweight pavilion has an area of 40 square metres and consists of specially designed aluminium profiles covered with PTFE sheets. MDT-tex designed the fabric especially for the pavilion in an extremely light grammage without sacrificing its high-temperature resistance and technical properties.

Ultra-lightweight materials play a leading role in space travel because the lighter the space capsule’s load, the cheaper the transport. Reclining in comfortable seats, visitors to the Space Habitat can also travel to Mars using virtual-realist glasses and, at the same time, find out more about technical textiles and their processing in space.

Hightech-Fashion in orbit

No one likes to be too hot or too cold. Space-wear should not only protect the wearer from extreme temperatures but also regulate their body temperature, drain off moisture and be durable and easy to clean. All the better, then, if it also looks good, as shown by the designs in the ‘Clothing’ segment of the exhibition. The ESMOD Fashion School from Berlin presents outfits made by students within the framework of the ‘Couture in Orbit’ project (2015/2016), which was organised by ESA and the London Science Museum. Additionally, the POLI.design centre of the Politecnico di Milano (Milan University) presents outfits from the followup project, ‘Fashion in Orbit’ under the scientific supervision of Annalisa Dominoni and the technical supervision of Benedetto Quaquaro in cooperation with ESA and garment manufacturer Colmar.

The Hohenstein Textile Institutes present two models from the Spacetex research project, within the framework of which astronaut Alexander Gerst tested the interaction of body, apparel and climate under conditions of weightlessness during the ‘Blue Dot’ mission. In this connection, the model, ‘Nostalgia’ by Linda Pfanzler (Lower Rhine University) reminds the wearer of the earth with an integrated library of fragrances. The suits of the ‘Dynamic Space’ collection by Rachel Kowalski (Pforzheim University) contain electrodes that stimulate important muscle groups under conditions of weightlessness. The outfits by Leyla Yalcin and Sena Isikal (AMD Düsseldorf) come from the ‘Lift off’ collection created in cooperation with Bremen-based silver-yarn manufacturer Statex. They include a sleeping bag for astronauts made from silver-coated textiles, which can also be used as an overall and protects the wearer from electro-magnetic radiation. Thanks to the silver threads, another garment, a raincoat reflects light and stores the wearer’s body heat.

Material Gallery: fibers for space

In addition to the exhibits at the special exhibition, around 40 Techtextil and Texprocess exhibitors offer ideas for fibre-based materials and processing technology suitable for use in space in a ‘Material Gallery’. For the ‘Civilization’ segment, they include spacer fabrics for growing vegetables, for ‘Mobility’ a carbon yarn, which was used to make a fairing for the solid-fuel booster rocket of the Ariane 6. The Material Gallery also shows fibre-composite structures made of carbon fibres, such as a robot arm, a whole-body suit that transmits the wearer’s movements to a 3D model in real-time, functional apparel textiles with flame-retardant, anti-bacterial and temperature-regulating properties, and membrane systems for ventilating aircraft.

Exhibits from ESA, DLR and Speyer Museum of Technology, including an original Mars Rover and space suits, make the exhibition an extraordinary experience. The exhibits are supplemented by impulse lectures by ESA experts for technology transfer throughout the fair.

 

Living in Space: Techtextil presents technical textiles in the aerospace industry in cooperation with ESA and DLR

More exhibitors and a journey to Mars: visitors and exhibitors can look forward to an even bigger event and a completely new trade-fair experience at the coming Techtextil from 9 to 12 May 2017. With around four months still to go before the leading international trade fair for technical textiles and nonwovens opens its doors, the booked space already exceeds the total area of the last edition in 2015. Moreover, the extensive complementary programme of events is set to be distinguished by a variety of innovations in 2017. The highlight of this year’s Techtextil will be the special ‘Living in Space’ event in cooperation with the European Space Agency (ESA) and the German Aerospace Centre (Deutsches Zentrum für Luft- und Raumfahrt – DLR).

“We are branching out in completely new directions with this year’s Techtextil and are, therefore, all the more delighted about the outstanding resonance of our exhibitors”, says Olaf Schmidt, Vice President Textiles & Textile Technologies, Messe Frankfurt. “Furthermore, the fact that we have gained strong new partners, ESA and DLR, from one of the main areas of application for technical textiles represents solid evidence of the application relevance of the products and technologies shown at Techtextil.”

Exhibitors include not only international market leaders but also numerous newcomers and returnees. Significant exhibitor growth comes from European countries, particularly from Ger-
many, Italy, the Netherlands, Poland, Switzerland and Spain. However, additional growth is also expected to come from Asia.

Special ‘Living in Space’ exhibition and special area in Hall 6.1

In cooperation with the European Space Agency (ESA) and the German Aerospace Centre (DLR), Techtextil will illustrate the wide range of applications for technical textiles with reference to the aerospace industry under the title ‘Living in Space’. To this end, the concurrent Texprocess trade fair will also be integrated into the exhibition.

“The technical-textile sector offers the textile solutions needed to move around and survive in space. This is what we will show in a professional and at the same time entertaining way on a dedicated area at the trade fair. For visitors, the area will offer inspiration and orientation”, says Michael Jänecke, Director Brand Management Technical Textiles & Textile Processing, Messe Frankfurt.

A special area in the vicinity of exhibitors of functional apparel and technical textiles is being created in hall 6.1 and, based on the areas of application for technical textiles, will show high-tech textiles and textile-processing technology from and for the aerospace sector. The highlight of the interactive area is a virtual-reality experience. On a special area, Techtextil and Texprocess visitors can undertake a virtual journey through space to Mars and discover how technical textiles and their processing technology can make it possible to set up communities in space. Additionally, the ‘Material Gallery’ will show textile products and processing technologies from Techtextil exhibitors with links to space travel. There will also be presentations by start-ups that work at the interface of technical textiles and space travel.

In hall 6.1, exhibitors and visitors will also find the ‘Innovation made in Germany’ area of the Federal Ministry of Economics and Energy (Bundesministerium für Wirtschaft und Energie – BMWi), which is aimed at young, innovative companies based in Germany. Applications for a place in the BMWi area can still be made on the Techtextil website.

Change in placement for CAD/CAM and Cutting, Making, Trimming

To make the profiles of Techtextil and Texprocess even sharper, the bonding and separating technology, CMT (Cutting, Making, Trimming), CAD/CAM and printing product segments will be concentrated together at Texprocess in hall 4.0. Thus, visitors will find Techtextil exhibitors from these segments at Texprocess. These product groups will be deleted from the Techtextil nomenclature.

Complementary programme with changes to the Innovative Apparel Show

Successfully started at Techtextil and Texprocess in 2015, the Innovative Apparel Show will get in 2017 even more international with universities for fashion and design from four European countries. These universities will present their visionary product ideas using technical textiles and modern processing technologies on all four days. They are: Accademia Italiana, Florence / Italy; ESAD College of Art and Design, Matosinhos / Portugal; Esmod Paris/France, and the University of Trier / Germany. The young designers will show designs revolving around the themes of textile effects, creative engineering and smart fashion while a fashion show in the foyer of Halls 5.1 and 6.1 presents their ideas in a professional way.

Techtextil Symposium in cooperation with Dornbirn MFC 

The concept of Techtextil Symposium, one of the world’s leading events for textile research, is being expanded with the coming edition to be held in seven consecutive blocks, each of seven lectures. Thus, all lecture blocks will be expanded by one lecture. Additionally, Techtextil is working together with the Dornbirn MFC Man-made Fibres Congress for the first time. Thus, Dornbirn-MFC will organise one of the seven lecture blocks within the framework of the symposium (to be held in ‘Saal Europa’ of Hall 4.0).
Moreover, outstanding new developments and advances in the fields of technical textiles, nonwovens and functional apparel textiles will be honoured for the 14th time with the Techtextil Innovation Award, the competition for which is also open to non-exhibitors. Entries are now invited. The deadline for receipt is 20 February.

Together with the international Tensinet network, Techtextil is holding the 14th ‘Textile Structures for New Building’ competition for students and young professionals, which honours innovative and practical concepts for building with textiles or textile-reinforced materials. The closing date for receipt of entries to the competition, which is worth a total of € 8,000, is 26 February 2017. In addition to the awards ceremony, all award-winning works from the student competition and the Innovation Award will be on show in special exhibitions in hall 4.1 and hall 6.1.

Technical Textiles market continues growth
 
According to the Confederation of the German Textile and Fashion Industry (textile+mode) the textile and apparel industry with more than 130,000 employees, 1,400 companies and an annual turnover of around 32 billion euros is the second largest consumer goods industry in Germany. The growth is primarily driven by technical textiles. “German companies are the global market leaders in terms of technical textiles. For years, the turnover has been growing steadily – a proof for the innovativeness of the industry and excellent products. The digitalization of textile products and processes will furthermore trigger an innovation boost in other industries”, says Manfred Junkert, Deputy General Manager of textile+mode.

Held concurrently with Techtextil, Texprocess, Leading International Trade Fair for Processing Textile and Flexible Materials (9 to 12 May 2017), offers insights into all stages of textile processing, including finishing and digital printing. Texprocess is also characterised by an outstanding number of exhibitor registrations exceeding the results of the previous edition, too. Techtextil 2015 was attended by 28,500 trade visitors from 102 nations, as well as over 5,500 trade visitors from the parallel Texprocess.