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Recycling can avoid large quantities of greenhouse gas emissions. Image: © Fraunhofer UMSICHT
08.10.2024

Closing new loops with recycling

Recycling protects resources. This is confirmed by the latest study, which Fraunhofer UMSICHT prepared on behalf of Interzero. In 2023, the circular economy service provider avoided a total of 1.2 million tonnes of greenhouse gas emissions by recycling about 2.5 million tonnes of recyclable materials. At the same time, Interzero, together with its customers, was able to save over 11.1 million tonnes of primary resources.
 
To ensure that the transformation to a circular economy is successful, new cycles must also be established for material groups that have so far been given little consideration.
 

Recycling protects resources. This is confirmed by the latest study, which Fraunhofer UMSICHT prepared on behalf of Interzero. In 2023, the circular economy service provider avoided a total of 1.2 million tonnes of greenhouse gas emissions by recycling about 2.5 million tonnes of recyclable materials. At the same time, Interzero, together with its customers, was able to save over 11.1 million tonnes of primary resources.
 
To ensure that the transformation to a circular economy is successful, new cycles must also be established for material groups that have so far been given little consideration.
 
The recycling of raw materials is an effective lever for climate protection and ensures that Germany and Europe remain future-proof as places to live and do business. The study ‘resources SAVED by recycling’ proves that: Interzero was able to avoid a total of 1.2 million tonnes of greenhouse gas emissions in 2023 by recycling around 2.5 million tonnes of recyclable materials. At the same time, Interzero and its customers saved over 11.1 million tonnes of primary resources. Fraunhofer UMSICHT has been monitoring the environmental impact of recycling for Interzero for more than 15 years. The research institute's annual life cycle assessment proves the sustainable impact of recycling. ‘On the one hand, our studies provide a strategic basis for decision-making for sustainable action, and on the other hand, we also offer expertise in the process of transformation to a circular economy,’ explains Dr. Markus Hiebel, Head of Sustainability and Participation at Fraunhofer UMSICHT.
 
Textile recycling not yet well established
A complete transformation to a circular economy must include all material groups. Unlike packaging recycling, for example, textile recycling is still in its infancy: around 92 million tonnes of textiles are thrown away every year worldwide. So far, however, only one per cent of the material stream goes into fibre-to-fibre recycling and thus back into the production cycle.

Time is of the essence, because new EU regulations such as the separate collection requirement from 2025 or the planned extended producer responsibility (EPR) for textiles, as well as the German government's National Circular Economy Strategy (NKWS), are increasing the pressure to act.

‘When it comes to textiles as valuable materials, it is clear what enormous ecological potential lies in recycling – and why it is imperative to promote the circular transformation of the economy at all levels’, says Dr Axel Schweitzer, Chairman and Shareholder of Interzero. ‘This applies in particular to recyclable materials that are not yet consistently recycled. We want to work with the industry to close the textile loop and use our experience as an established system service provider to develop a holistic concept for take-back, sorting and recycling,’ emphasises Dr. Axel Schweitzer.

Plastics are an important component of textiles. Due to their property profile, plastics in particular are very important for the German economy and are being examined comprehensively in the Fraunhofer Cluster of Excellence Circular Plastics Economy CCPE, which is coordinated by Fraunhofer UMSICHT. Whether bioplastics, additives used for this purpose, compounding, or mechanical and chemical recycling, the Fraunhofer CCPE combines the expertise of six Fraunhofer institutes and industrial partners for the transition from a linear to a circular plastics economy. The entire life cycle of plastic products is considered.

Source:

Fraunhofer UMSICHT / Interzero

The Materials Market Report 2024 (c) Textile Exchange
30.09.2024

Materials Market Report 2024: Fossil-based synthetics dominate

Textile Exchange launched the first Materials Market Report in 2013 as a comprehensive, annual publication that provides unique data and insights into global fiber and raw materials production.

The Materials Market Report shares best available data on global fibre and material production volumes alongside program-specific volumes and other insights such as the number of certified sites. For the purpose of this report, leather, rubber, and down are considered non-fibre raw materials and are therefore included separately from the section and charts on ‘global fibre’.

Textile Exchange launched the first Materials Market Report in 2013 as a comprehensive, annual publication that provides unique data and insights into global fiber and raw materials production.

The Materials Market Report shares best available data on global fibre and material production volumes alongside program-specific volumes and other insights such as the number of certified sites. For the purpose of this report, leather, rubber, and down are considered non-fibre raw materials and are therefore included separately from the section and charts on ‘global fibre’.

It helps inform the textile industry’s efforts to reduce emissions associated with raw material production in line with a 1.5-degree temperature rise pathway. The report highlights the urgency to accelerate the transition to fibres from preferred sources, intensify efforts to significantly reduce reliance on virgin fossil-based materials, and invest in strategies that separate value creation from the need for extracting new materials.

It’s important to note that the compilation of global market data for fibres and raw materials is challenging and the quality of available data is often limited. The collection of primary data from suppliers is beyond the scope of this report so Textile Exchange relies on secondary data from industry associations, international organizations, governmental organizations, standard setters, and research institutes.

While Textile Exchange has collected, analysed, and compiled this information in all good conscience and has cross-checked it wherever possible, the report is intended for general guidance and information purposes only. Data gaps and inconsistencies are common in global market data, so modelling has often had to be applied.

Global fibre production reached an all-time high of 124 million tonnes in 2023, according to the latest Materials Market Report– which looks at total volumes used for apparel, home textiles, footwear, or any other application.

The data shows that the market share of virgin fossil-based synthetics continued to increase in 2023, with a decline in that of cotton and recycled fibres. Other key takeaways from the report’s data include:

  • Record fibre production: Despite industry efforts, global fibre production has more than doubled since 2000. The last year’s 124 million tonnes represents a 7% increase from 116 million tonnes in 2022, and is expected to rise to 160 million tonnes in 2030 if current trends continue.
  • Synthetics continue to dominate: The production of virgin fossil-based synthetic fibres increased from 67 million tonnes in 2022 to 75 million tonnes in 2023. Polyester remained the most produced fibre globally, accounting for 57% of total fibre production.
  • Recycled synthetics face challenges: Although recycled polyester fibre production slightly increased in 2023, the overall market share of recycled polyester decreased from 13.6% to 12.5%. For polyamide (nylon), the second most used synthetic fibre, recycled fibres constituted only 2% of the total market share. These trends are attributed to the lower prices and continued production of virgin synthetics, as well as current limitations in recycling technologies. Less than 1% of the global fibre market came from pre- and post-consumer recycled textiles.

    The combined share of all recycled fibres slightly decreased in 2023, from around 7.9% to 7.7%, mainly due to an increase in the production of fossil-based polyester, which had lower prices than recycled polyester. Fossil based synthetics production increased from 67 million tonnes in 2022 to 75 million tonnes in 2023. Meanwhile, less than 1% of the global fibre market came from pre- and post-consumer recycled textiles.
  • Cotton production saw a slight decline: Total global cotton volumes fell slightly from 25.1 million tonnes in 2022 to 24.4 million tonnes in 2023. However, the share of cotton produced under sustainability programs remained stable, accounting for 29% of all cotton produced.
  • Certified wool climbs: Data showed positive trends for wool produced under standards such as the Responsible Wool Standard (RWS), ZQ, SustainaWOOL (GREEN and GOLD), Sustainable Cape Wool Standard (SCWS) and Climate Beneficial programs. This increased from 4.2% in 2022 to 4.8% in 2023. Recycled wool continued to account for around 6% of the global wool market.
  • Certified mohair and cashmere reached almost half of market share: Certified fibres such as mohair and cashmere saw notable growth, both with market shares of 47%.
  • Manmade cellulosic fibres production increased: Overall MMCF production increased from 7.4 million tonnes in 2022 to 7.9 million tonnes in 2023, representing 6% of the global fibre market.

The report highlights a continued reliance on new virgin fossil-based synthetic materials, threatening to undermine the industry’s commitments to its climate goals. It also shows the current limitations of textile-to-textile recycling and an urgent need for innovative solutions, with most recycled polyester still coming from PET bottles.

Amid these concerns, one positive trend that stands out is the increased industry demand for responsible animal fibres through programs like the Responsible Mohair Standard (RMS) and Responsible Alpaca Standard (RAS), both contributing to better animal welfare and environmental management. This indicates the potential of farm-level standards of this kind to increase market recognition of more sustainable practices on the ground.

“We hope this data serves as a clear call to action for the industry, highlighting both the successes and the critical areas where we must intensify our focus to meet climate targets,” said Claire Bergkamp, CEO of Textile Exchange.

“Unlocking textile-to-textile recycling pathways will be essential to reducing reliance on virgin synthetics. Equally important is continuing to support those on the ground who are driving the transition from conventional systems to preferred materials. It is more urgent than ever to support those who have already invested in preferred systems, while also enabling the transition away from conventional at scale.”

Download of the Materials Market Report 2024.

More information:
fibre production Market report
Source:

Textile Exchange

Project Remake Photo Anna Kjellsson
23.09.2024

Textile skills for unemployed individuals to enter a new industry

From 2025, municipalities will be required to collect and manage large volumes of textiles, following the EU's new waste directive. The project "Remake Textile" is preparing for this by providing skill development to long-term unemployed individuals. At the Swedish School of Textiles, participants learn about textiles and ways to breathe new life into old fabrics.

From 2025, municipalities will be required to collect and manage large volumes of textiles, following the EU's new waste directive. The project "Remake Textile" is preparing for this by providing skill development to long-term unemployed individuals. At the Swedish School of Textiles, participants learn about textiles and ways to breathe new life into old fabrics.

Three groups, each consisting of participants who have been out of the job market for an extended period, will take part in the project over nine months. The project began with a focus on health and working life before shifting its focus to textiles. The first group has just completed their time at the Swedish School of Textiles and is now moving on to internships in the second-hand industry.
“They have lea
rned how a fibre becomes yarn and then fabric. We have worked with printing and dyeing and how to create a product from the material. We have also worked on repairs – mending and fixing garments and textiles,” explains Tuser Biswas, postdoctoral researcher in textile technology who leads the Swedish School of Textiles' part of the project.

In addition to the Swedish School of Textiles at the University of Borås, other project partners include the Gothenburg Region, the organisations Doing Good and Coompanion, and it is financed by the European Social Fund.

“In this project, there was a demand for knowledge in an area that doesn't yet exist on the market – something that will be important in the future. With the waste directive, solutions are needed to handle textile waste, and the hope is that participants in this project will have valuable skills and be able to start working in this industry at short notice,” Tuser Biswas explains.

Education as Part of the Solution
“In this project, we are trying to address the upcoming waste challenge with education. However, this education is not as intensive as our regular courses and programmes. We have tried to be flexible and adapt to the participants’ prior knowledge and to what we can offer in two weeks,” says Tuser Biswas.

Positive Participants
Nino, one of the participants, previously had experience in creating and redesigning garments.
“I have done a lot on my own before too. I have always been punk in that way – if there are no resources, I still go ahead. These weeks at the Swedish School of Textiles have been fun; it has been very positive to try everything out and luxurious to come here, meet all the great teachers, and be in the facilities.”

Looking forward to the internship at a second-hand shop, Nino feels prepared:
“We will get to choose from textile waste that cannot be sold. Instead, we will create something new out of it!”

About the project Remake Textile
The objective of the project is to develop innovative solutions for managing the increasing amount of textile waste that municipalities will be responsible for from 2025 onwards. At the same time, it focuses on research training and skills development about textile recycling for unemployed people with good academic backgrounds.

Start date: 2024-03-01
End date: 2026-02-28

Through collaboration with various partners, the project aims to increase the workforce for textile sorting facilities in municipalities and recycling industries, while supporting cooperative and non-profit organizations in circular textile activities.

The outcome of the project is expected to promote a sustainable circular business model through textile sorting and recycling activities, which can serve as a model for the whole industry. The aim is to create a solution that both promotes sustainability in the textile industry and increases opportunities for those previously unemployed and economically vulnerable. At the same time, the municipalities will be well-informed and given the opportunity to use our developed training modules and personnel during or after the project period.

Source:

University of Borås, Anna Kjellsson

This image from the CoCuRA software shows how it identifes conventional cotton, organic cotton and other agricultural fields. Source GOTS
17.09.2024

Detecting organically grown cotton with AI support via satellite

The project:

  • analysed 2.7 million square kilometres in India for organic cotton
  • demonstrates 97% accuracy rate in detecting cotton fields, over 80% accu-racy in determining their organic status.
  • aims to increase organic cotton integrity and availability

In a pioneering move that could reshape sustainable agriculture, the Global Organic Textile Standard (GOTS) and AI firm Marple have unveiled the results of their revolutionary Satellite Cotton Monitoring Project in India, demonstrating a 97% accuracy rate in detecting cotton fields and over 80% accuracy in determining their organic status. Addressing critical challenges in the industry, this innovative project aims to increase organic cotton availability and secure fibre integrity, building on GOTS's existing robust measures.

The project:

  • analysed 2.7 million square kilometres in India for organic cotton
  • demonstrates 97% accuracy rate in detecting cotton fields, over 80% accu-racy in determining their organic status.
  • aims to increase organic cotton integrity and availability

In a pioneering move that could reshape sustainable agriculture, the Global Organic Textile Standard (GOTS) and AI firm Marple have unveiled the results of their revolutionary Satellite Cotton Monitoring Project in India, demonstrating a 97% accuracy rate in detecting cotton fields and over 80% accuracy in determining their organic status. Addressing critical challenges in the industry, this innovative project aims to increase organic cotton availability and secure fibre integrity, building on GOTS's existing robust measures.

Global Standard is a trailblazer, solution provider and thought leader in the voluntary sustainability standards space, and the Satellite Cotton Monitoring Project continues this tradition of innovation and creative thinking.

How it Works
Co-financed by Global Standard, the non-profit behind GOTS, and the European Space Agency’s (ESA) Business Applications and Space Solutions (BASS) programme, the project leverages the Cotton Cultivation Remote Assessment (CoCuRA) software developed by Marple.

Field teams visited over 6,000 fields in India, across the states of Gujarat, Haryana, Madhya Pradesh and Maharashtra, collecting data on crops, soil types and cultivation status. This data was then used by Marple to refine the CoCuRA algorithm for cotton specifics in India. Once the algorithm was trained, it was applied to the entire agricultural area of India, covering a staggering 2.7 million square kilometres. Within seconds, CoCuRA detected all organic and conventional cotton fields with remarkable accuracy. A project of this magnitude is only possible with CoCuRA with no other comparable project or data in existence.

Enhancing Organic Cotton Availability
The technology's ability to pinpoint cotton fields where farmers use near-organic or uncertified organic methods can ensure a steady increase in certified organic cotton by facilitating their certification process.

Jeffrey Thimm, organic production specialist at Global Standard, said, "This technology identifies farmers who use sustainable methods that meet organic standards but lack certification. By integrating these farms into conversion projects, it boosts organic cotton supply, promotes sustainable farming practices and enables farmers to access premiums on their supplies."

Securing Organic Fibre Integrity
Building on GOTS's robust integrity measures, the CoCuRA software integrates AI technology with satellite data to verify cultivation practices meticulously. The data collected also contributes to Global Standards’ Global Fibre Registry, consolidating comprehensive data on raw material production before entering the GOTS value chain, further adding to fraud detection and prevention.

Sustainability in Textiles
Global Standard is recognised for its comprehensive approach to sustainability. From promoting human rights along the value chain to banning harmful chemicals in certified textiles, GOTS sets a benchmark for integrity and sustainability. In addition, GOTS certification is a powerful tool that helps companies comply with legal requirements globally.

"For over 20 years, we have been pioneering solutions to help the industry on its journey towards sustainability,” said Claudia Kersten, managing director of Global Standard. “This project is a game changer, combining satellite technology with AI to meet the growing demand for genuine organic cotton. In addition, this eye in the sky will prevent fraud by allowing us to crosscheck locations and field sizes in a very cost-efficient way. It's a win-win-win situation: farmers have an incentive to grow organic and improve their lives, the industry can secure its supply and meet its sustainability goals, and consumers have a greater choice of organic textiles."

Future Prospects and Global Impact
Following the successful pilot in India, the project aims to expand globally.

Daniel Lanz, managing partner at Marple, said, "India faces unique challenges in the satellite-based detection of agricultural fields. Firstly, the country is extremely large and spans several climate zones. Secondly, field sizes are very small, and thirdly, field boundaries are often indistinguishable, with one field merging into the next. Despite these challenges, CoCuRA has achieved astonishing accuracy in detecting cotton fields and assessing their cultivation methods. This breakthrough provides a pioneering overview of cotton production in India that would be impossible to achieve on the ground. CoCuRA will help protect the integrity of organic farmers and may facilitate more smallholders transitioning to organic farming by simplifying the certification process."

Guillaume Tuan Prigent, a business developer and partnership officer in ESA’s Applications Projects and Studies Division said, “The potential impact of the solution lies in its ability to be scaled and this is exactly what we are working on. We are looking to deliver a solution that could have a global impact for the benefit of all. “

Global Standard is eager to see this technology extend to other regions and additional fibres, which could revolutionise how crops are monitored.