From the Sector

Re-Matters Textile Recycling Solutions is an innovative start-up promoting circular value streams within the textile industry. The company announced a strategic partnership with COLOURizd, a pioneer in sustainable textile coloration technology.
 
This collaboration aims to support the transformation of the industry by combining COLOURizd' cutting-edge dyeing technology with Re-Matters' circular expertise to drive more sustainable practices throughout the supply chain.
 
Established in 2023, Re-Matters was created in response to mounting global environmental concerns and the rising need for sustainable textile solutions. Leveraging over 40 years of experience from their parent company, Ereks Blue Matters, Re-Matters offers engineering and consultancy services to the textile supply chain in assisting organizations in minimizing their environmental footprint through tailored solutions that emphasize reduction, reuse, recycling, and regeneration.
 
COLOURizd' innovative QuantumCOLOUR technology enables the coloring of recycled materials without the need for bleaching or color removal. This technology preserves the integrity of the fibers and enhances yarn properties, such as strength, reduced pilling, and decreased hairiness. The process uses just 1 liter of water per kilogram of yarn and produces zero wastewater, making it an ideal solution for companies looking to improve their sustainability profile.
 
Re-Matters and COLOURizd will exhibit at the upcoming Textile Exchange Conference in Pasadena, CA, USA, from October 28 to 31, 2024.
 
This year's theme, The Case for Change, will explore how integrating best practices for climate and nature into business operations can build resilience for the future. Both companies will showcase their innovative solutions and discuss their collaborative efforts to promote a more sustainable textile industry.

The Bangladesh Climate Action Forum 2024 was held at the Radisson Blu Water Garden Hotel on 10^th October 2024. Over 450 delegates from across the globe came together to foster dialogue, collaboration, and actionable strategies to advance Bangladesh's sustainability goals.
The Bangladesh Apparel Exchange (BAE) organized the forum as a pivotal platform uniting industry leaders, government officials, climate advocates, innovators, brands, development organizations, policymakers, and academics.

The theme of this year's Bangladesh Fashion: Driving Collective Climate Action highlighted the urgent need for sustainability within the fashion and apparel sector. The forum was significant as a catalyst for dialogue and collaboration among various stakeholders. Enhancing climate leadership and technical skills makes the forum crucial in propelling the nation toward a sustainable and resilient future.

In his opening remarks, Mostafiz Uddin, Founder & CEO of Bangladesh Apparel Exchange, said:
“You care about the planet, you care about the country, and that is why all of you are here today. All of you are my inspiration. Climate action is no more a burden. For entrepreneurs, it's a business opportunity.”
“This is how I think. For all of you, you all love Bangladesh and want to eliminate poverty and disasters. Cheap labor is no longer a competitive advantage for Bangladesh. If we as entrepreneurs do not achieve the target set by our clients, we will not be able to succeed. To achieve the targets, the manufacturers need more shared responsibility, collaboration, and support.”

This year’s event featured keynote addresses, panel discussions, presentations, and workshops, where more than about 42 national and international experts shared insights on building a climate-resilient and carbon-neutral future through collaboration and innovation and the launch of two significant initiatives occurred during the event: the Soldiered 'Better Mills Initiative' and the OnetrueSOLar Fund. In addition, key presentations focused on Solar Rooftop System Optimization, Thermal Energy System Optimization, and Clean by Design: Lessons from Bangladesh and Impact. dedicated to enhancing sustainable practices in Bangladesh. Key partners supported the forum included the Apparel Impact Institute, Cascale, the European Union, GIZ, H&M, the Embassy of the Netherlands in Bangladesh, PDS Limited, and Target.

The event unites many contributors such as the Ministry of Foreign Affairs; Ministry of Power, Energy, and Mineral Resources; Ministry of Environment, Forest and Climate Change; the Bangladesh Power Management Institute (BPMI), the Embassy of Denmark in Bangladesh, the Embassy of France in Bangladesh, the Embassy of Sweden in Bangladesh, ILO, Laudes Foundation, Oxfam in Bangladesh USAID Bangladesh.

Additionally, an engineering workshop showcased the expertise of industry-leading organizations, including Armstrong Fluid Technology, Forbes Marshall, Grant Thornton Bharat LLP, Illukkumbura Industrial Automation (Pvt) Ltd., and Jinko Solar. Over 300 engineers from apparel manufacturing units participated, gaining practical strategies to drive sustainability and decarbonization efforts within their organizations.

A digital twin supply chain has recently been established by Swedish start-up PaperTale for Sail Racing – a brand well known for its durable and long-lasting performance garments for the marine industry.

The PaperTale system for Sail Racing fully maps a complex network, beginning with farmers in Australia, moving to garment workers in Pakistan and finally reaching consumers in Scandinavia. It incorporates data collection from the three countries using NFC tags and blockchain technology to provide detailed supply chain insights and ensure regulatory compliance for the brand.

Introducing the usually anonymous factory workers responsible for each individual garment to the person buying it is what sets PaperTale apart from other tracking systems – a next level of personalisation that will make a valuable contribution to raising the debate on the true cost of textiles.

“Our system captures the supply chain of a product from cradle to grave, in real-time,” says company founder Bilal Bhatti. “By integrating it into existing planning and management systems, factories and brands can gather and verify the flow of material and their social and environmental data in real-time. Data is added to a public blockchain so it is extremely hard to tamper with, further increasing trust. When a product is finalised, consumers can scan an NFC tag or QR-code to view the entire journey a product has travelled, which craftsmen were involved in the production, and if they have been paid fairly.”

“This technology is a game-changer in that we provide verified information about the social aspects of the manufacturing process and not just information about the components of the garment,” says Bilal. “We need products and processes to be much more connected with people, especially in such a complex supply chain where a high percentage of the work is carried out by contract workers who are unregistered and often exploited.

“When the entire product journey is visible using real-time and verified data, higher trust is created all the way from factories to consumers. Our system makes it possible to start the dialogue on the cost of sustainability, paving the way to increase incentives that result in proper wages, contracts and workplace safety. In respect of environmental sustainability, real-time data makes real-time measurement possible, which will also stimulate brands and factories to reduce emissions, water usage and pollution.”

The collaboration is further highlighted as the primary case study in a just-released white paper prepared by Deloitte, as a guide to how companies could most effectively prepare for the European Commission’s upcoming Digital Product Passport (DPP) and other related legislation.

Girbau, a leading company in comprehensive textile care solutions, has been awarded the Bronze Medal by EcoVadis. This recognition places Girbau among the top 20%, based on the obtained score, leading companies assessed by EcoVadis in the past 12 months, demonstrating its commitment to sustainable business practices and responsible corporate governance across environmental, social, and ethical areas.

EcoVadis evaluates companies across several key areas, including Environment, Labor & Human Rights, Ethics, and Sustainable Procurement. Girbau’s bronze rating places the company among the top performers in its sector, reflecting its dedication to reducing environmental impact, ensuring responsible sourcing, and promoting fair labor practices.

Thus award differentiates and recognizes Girbau as a preferred partner within the hospitality sector and among the members of the Hospitality Alliance for Responsible Procurement (HARP), an EcoVadis-powered sector initiative.

Girbau’s sustainability strategy is built on a foundation of continuous innovation and responsible practices to reduce the environmental impact of its products and operations. Key initiatives include the development of resource-efficient technologies, such as water reuse and treatment systems, and the creation of zero-waste production processes and is working to cut its carbon footprint by promoting the use of long-lasting and low emissions equipment.

The Lenzing Group, a supplier of regenerated cellulose fibers for the textile and nonwovens industries, acquired of a minority share in TreeToTextile AB, joining the existing shareholders H&M Group, Inter IKEA Group, Stora Enso, and LSCS Invest. The group of owners is united by the strong belief that sustainably produced fibers will have the power to change the textile industry to the better.

TreeToTextile was established as a joint venture in 2014 with the objective of developing a more sustainable process for cellulosic fiber production. The company has operated pilot lines since 2015 and invested in a demonstration plant in 2021. The next step in the company's evolution will be to scale up the production and make its fibers available on the market.

Lenzing Group has produced sustainable regenerated cellulosic fibers and dissolving wood pulp for over 85 years. “We are excited about TreeToTextile’s award-winning technology and production process, which further reduces environmental impact, promotes the transition to a more sustainable future and is fully in line with our corporate strategy,” says Rohit Aggarwal, CEO of the Lenzing Group.

Dr. Roxana Barbieru, CEO of TreeToTextile, adds: “Now with the additional expertise and sustainability leadership of our new shareholder Lenzing Group, our speed to market will increase significantly, to reach our ambitious goals and become an important player in the textile industry.”

On the occasion of World Cotton Day 2024, Cotonea presented comprehensive CO2 and energy analyses of a total of 460 fabrics for the first time. Unlike conventional life cycle assessments, the brand analyzes its entire value chain from the cotton plant to the finished fabric and measures energy consumption and associated CO₂ emissions in detail. This enables comprehensive transparency and creates comparability.

“Our analyses and the consistent use of renewable energies along the entire supply chain show that some of our fabrics still act as CO2 sinks even after finishing. This is a clear signal of our commitment to environmental protection,” says Roland Stelzer, Managing Director of the long-established company Elmer & Zweifel and founder of the Cotonea brand.

Precise data
Cotonea examined the CO₂ and energy footprint for a total of 460 different fabrics so precisely that even differences in colors, such as yellow or black, could be determined exactly. Only the energy consumption for the yarn dyeing required for a few fabrics and means of transportation such as trucks, ships and trains as well as the assessment of primary energy sources are based on average values. “Instead of blanket CO₂ footprints or LCAs, we at Cotonea document exactly how our fabrics are manufactured and how much CO₂ and energy are consumed in the individual production stages,” emphasizes Stelzer.

Some fabrics act as CO₂ absorbers even after finishing. This is partly due to the natural CO2-binding properties of cotton fibers in organic cultivation and partly due to the use of hydropower and solar systems in the production facilities.

Advanced technology for comprehensive sustainability
For the analysis, Cotonea, with the support of the Industrieverband Veredelung - Garne - Gewebe - Technische Textilien e.V. (IVGT), used the “Umberto” life cycle assessment software, in which all relevant steps of the production process have been modeled and mapped. The calculations comply with ISO standards 14040 and 14044 for life cycle analysis (LCA). Since the end of 2012, Cotonea has provided items with a product passport that shows the individual production steps. In 2020, the organic cotton brand contributed its supply chain expertise to the “Textile Trust” blockchain project by IBM and Kaya & Kato, which was supported by the German Federal Ministry for Economic Cooperation and Development.

The Cleanzone, the trade fair for cleanroom and purity technology, hygiene and contamination control, took place in Frankfurt am Main on September 25 and 26, 2024. The Cleanzone Award is presented at the trade fair to recognize groundbreaking advances in innovation, automation, sustainability and efficiency in the field of cleanroom technology. This year, the award went to the German Institutes of Textile and Fiber Research Denkendorf (DITF) and the Dastex Group GmbH for the development of a test method for cleanroom garments - the ReBa².

With the Realistic Bacterial Barrier (ReBa²) test method, the DITF offer a new biological method for determining the bacterial penetration for cleanroom garment textiles. Particularly in the manufacturing of sterile pharmaceuticals, bacteria, skin flakes and fiber particles that can originate from persons and their clothing pose a risk to the products manufactured in the cleanroom. Special cleanroom garments have the task of minimizing this risk. To assess the barrier function, the “bacterial penetration” is determined, among other properties. This provides information on how many bacteria from the human skin flora pass through the cleanroom garments to the outside when worn.

The ReBa² test method largely reproduces the situation when wearing cleanroom garments and thus enables a meaningful determination of the bacterial penetration. It is also possible to consider numerous test scenarios. In addition to the influence of intermediate garments worn under the cleanroom garments, the sweating process or the pre-wetting of the cleanroom garments by liquid splashes in the manufacturing process or by disinfectants can also be tested. The method was developed at the DITF in collaboration with the Dastex Group GmbH.

Teijin has teamed up with Germany's herone GmbH and the UK's Envision Racing to develop a composite wishbone which has the capability be used in a Formula E racing car using Tenax™ ThermoPlastics.

The new component is specifically designed to maximize performance while minimizing weight. By utilizing recycled materials from the aerospace industry and implementing herone's innovative pressing process, the partners are setting an example of environmental consciousness and technological excellence.

Multiple demonstrator parts were produced utilizing Tenax™ ThermoPlastic UniDirectional (TPUD) tapes. The material was braided to form the rod structure of the component. Recycled offcuts from part manufacturing in the aerospace industry were used for the functional elements. Those offcuts were injection molded to sockets which are needed for load introduction into the rod structure. herone’s innovative pressing process then compression molded the braids and at the same time co-consolidated the sockets into the rod structure to form the final part. All materials in this study were based on PPS polymer - thus making it attractive for further end-of-life recycling.

The use of these advanced materials makes it possible to reduce weight, minimize emissions, and increase performance at the same time. The combination of design and functionality opens new possibilities for future developments in the field of motorsport and beyond. We look forward to continuing to develop innovative solutions based on thermoplastic composites together with our partners and customers.

Indorama Ventures concentrates large parts of its high-performance polyester filament yarn production for the European textile industry around 100km west to Milan, Italy.

By transferring current German production and bundling the company’s spinning, draw texturizing and dyeing expertise in Sandigliano and its neighboring site in Saluzzo, Indorama Ventures executes on its strategy to transform its global asset network into a focused footprint that can serve volatile markets.

European textile filament customers will benefit from efficient, reliable supply of high-quality, colored, spun and package dyed, as well as functional yarns for a vast range of applications in customized quantities. End use applications are, among others, in apparel, home textile, woven label and automotive interior markets.

“While European customers value our expertise and supply capabilities from within the region, they also expect us to be highly cost competitive”, explains Vipin Kumar, Chief Operating Officer of Indorama Ventures’ fibers business. “Consolidating our capabilities will be most efficient moving forward and allow us to continuously serve our European customers with highly specialized and proven quality-products and services competitively.”

The company’s twisting and air texturizing processes will continue to be performed out of Bulgaria.

At this year's CINTE Techtextil fair in Shanghai, DILO received the innovation award for its intensive needling technology “MicroPunch”. Recent developments in energy costs, particularly for electricity and gas, and given the increasing shortage of water resources, have led to a shift in thinking over the past few years. Together with economic efficiency, the evaluation of the environmental impact of production has become increasingly important.

For DILO, this meant focusing on needling technology for the fine and lightweight nonwoven sector over the last years. The individual elements of the intensive needling technology underwent a complete revision. It became clear that the high production rates could only be achieved using the two-dimensional kinematics of the needle beam of "HyperPunch" or "CycloPunch." The necessary high feed rates of around 50 mm per stroke, coupled with the highest stitching densities to achieve good abrasion resistance, led to a need of a significant increase of the number of needles and needle density—almost doubling from approximately 20,000 needles/meter/board to around 45,000 needles/meter/board. It also became obvious that ensuring a high efficiency rate in production also required the careful attention to a quick assembly of the needle boards with needle modules. A completely new approach was needed in the design and construction of the needle boards to enable rapid module exchange and achieve a very high mechanical precision.

Previously, needling technology was primarily used for a surface weight range starting at 100 g/m² up to several kilograms per m². The expansion into the range below 100 g/m², and potentially down to 30 g/m², now completes the applicability of needling technology. The intensive needling technology "MicroPunch" opens up an economical field for a wide variety of lightweight nonwoven fabrics that can be produced by a pure mechanical processes. The product characteristics achieved, such as abrasion resistance, are comparable to those of hydroentangeld nonwovens. Needled fabrics tend to have more volume and more stretch while offering similar tensile strength values. These special quality characteristics are particularly interesting for applications in hygiene, medicine, cosmetics, and for technical products.

With this new development, the energy required to produce lightweight nonwoven fabrics has been reduced up to approximately 75% compared to other bonding technologies of this segment.