From the Sector

Textiles functionalized with antiviral agents are intended to reduce the risk of transmission of pathogens, particularly in a medical environment. These antiviral properties must be carefully tested and verified in laboratory tests. The biological testing laboratory of the German Institutes of Textile and Fiber Research Denkendorf (DITF) has examined antiviral activities with coronaviruses as part of an interdisciplinary research project on textiles for infection control.

Viruses can survive on plastic surfaces or textiles for several hours to days. These surfaces therefore play an important role in the transmission of viruses as pathogens. Numerous studies were done on this topic during the SARS-CoV-2 pandemic. Textiles treated with antiviral agents can help to reduce this risk of transmission. This offers added value, especially for textiles used in medical environments.

In order to confirm these antiviral properties, laboratory tests are the state of the art and help to minimize trials in a medical environment. However, working with viruses is very complex and elaborate, as viruses cannot be proliferated on culture media like bacteria. By definition, viruses are not living organisms because they are dependent on host cells to replicate. For laboratory tests, this means that both technical expertise in microbiology and in cell culture technology must be combined for successful work. For laboratory activities involving human and animal pathogens, official authorization is required. The DITF biological testing laboratory is authorized for work with pathogens in accordance with the German Infection Protection Act and the Animal Pathogens Ordinance up to risk group 2. These are microorganisms that can cause disease in humans or animals which can be well controlled generally.

Usually test laboratories carry out antiviral tests with so-called bacteriophages because they are easier to handle. These viruses use bacteria as host cells to replicate. A different, more realistic approach was taken at the DITF as part of a research project. Here, antiviral activity was determined against a coronavirus. With the MHV virus, a corona virus was chosen that is genetically very closely related to the SARS-CoV-2 virus and uses eukaryotic cells as a host. Eukaryotic cells are cells with a nucleus such as those found in humans and animals. The test procedure for determining the antiviral efficacy against coronaviruses had to be adapted to both the viruses and the host cells. In case the host cells are infected by the viruses and used as a “replication machine”, these cells show damages, so-called cytopathic effects, which are clearly visible under the light microscope. The visible damages to the host cells are used to determine the number of viruses indirectly as they are not visible under the light microscope due to their very small size.

As part of the joint research project with Heraeus Precious Metals GmbH & Co. KG to develop antimicrobial protective clothing for infection control based on AGXX® technology, a test protocol was developed at the DITF biological laboratory to determine the antiviral activity against a coronavirus. A significant inactivation of MHV coronaviruses of more than 99 percent was demonstrated in textiles finished with AGXX®. The tests on the antiviral properties of textiles against a coronavirus make an important contribution to the development and quality control of antiviral textiles.

When textiles are equipped with electronic components, conductive yarns and textile sensors, the application possibilities are almost unlimited. These high-tech textiles are a global growth market. In Stuttgart, manufacturers, users and researchers presented amazing examples of applications in construction, architecture and mobility. The appropriate standards ensure quality and safety.

In keeping with the themes of the event, participants were able to take a look behind the construction fence of the Stuttgart 21 rail project on the first day. After the tour, DITF board member Götz T. Gresser drew parallels with the market for smart textiles. Just like the completion of the underground station, the market potential for smart textiles is developing more slowly than predicted.

One important reason for this is that there is still a lot to be regulated. Standardization was therefore a key topic in the presentations on the second day of the event. Norms and standards create trust among users. They reduce the error rate in design and therefore development costs, helping to bring innovations and new technological developments into use. Kristina Müller from the German Institute for Standardization explained that consistent compliance with standards can reduce error costs in construction, for example, from the current estimated eleven percent to five percent per year. Jan Beringer from the Hohenstein Group used the example of actively illuminated high-visibility clothing to show the hurdles that need to be overcome on the way to standardization.

In addition to high-visibility equipment, workwear offers many opportunities for smart functions. Despite all safety precautions, accidents at work cannot always be avoided, explained Silke Rehm from Adresys. Smart clothing can then automatically make an emergency call and trigger an emergency shutdown of the machine.

There are suitable testing devices for monitoring and quality assurance of materials and textile surfaces. Stefan Fliescher from Textechno presented a device that has so far been exclusively used at the DITF.

The second block of presentations focused on mobility: examples included textile ideas for flight cabins of the future from Diehl Aviation, precise and therefore energy-saving heating systems for vehicles from Köstler and contactless sensor technology from Rotec, which detects when fiber ropes need to be replaced. Erhardt manufactures flexible, customized bodies for commercial vehicles They are particularly suitable for logistics in city centers and are equipped with textile sensors, for example for measuring temperature or determining the optimum load. The textile superstructures not only offer a textile surface for design, they can also communicate with their surroundings. Digital lettering shows when the vehicle is giving way or warns cyclists of blind spots when turning. Modules that are not required can be folded or rolled up to save space.

In the construction and architecture application area, solutions for climate change are in demand. TEC KNIT has developed smart shading systems made from “shape memory” polymer fibers that close or reopen depending on the temperature. Optigrün relies on smart rainwater management for greening buildings. Textile sensor technology ensures that the water is optimally distributed over the surface - digitally controlled according to the weather forecast. Michael Schneider from the Smart Textiles Hub showed how intelligent knitted fabrics installed on flat roofs detect moisture and temperature by contracting or expanding accordingly. This can also prevent damage caused by icing, for example. Christoph Riethmüller from the DITF explained that the actual state of buildings is constantly changing due to events. The charm of smart textiles is that they can adapt to these changes. In this way, it is possible to intervene before negative consequences become noticeable. This saves a lot of energy. For example, the targeted heating of walls depending on the relative humidity prevents the occurrence of mold with low energy consumption. Intelligent shading systems also ensure that rooms remain at a pleasant temperature in summer without air conditioning and that the heat remains in the room in winter.

The event was accompanied by an exhibition where participants were able to try out numerous smart products.

The annual User Forum is organized by the German Institutes of Textile and Fiber Research Denkendorf (DITF), the Textile Research Institute Thuringia-Vogtland e.V. (TITV Greiz) and the Forschungskuratorium Textil e. V. (FKT).

The next SMART TEXTILES User Forum will take place on March 4-5, 2026 in Zeulenroda.

From now on, Mehler Texnologies and Heytex will be known by the new name of MehlerHeytex. This name is a visible sign of the merger between the two companies and sets with greater innovation strength new standards for customers and other business partners.

MehlerHeytex brings together Mehler Texnologies and the core business of the Heytex Group, both leading global specialists for coated technical textiles. With some 1,000 employees at the production locations in Germany, Czech Republic and China, as well as sales offices worldwide the company serves numerous markets. MehlerHeytex products are used, for example, in truck tarpaulins and container covers, door seals, biogas membranes, drinking water tanks, tents, inflatable boats, as well as advertising media in large-format digital printing.

Freudenberg Performance Materials Holding GmbH, the parent company of Mehler Texnologies, acquired the core business of the Heytex Group in December 2024. Since then, this part of Heytex with three production locations in Germany and China, as well as all headquarter-related functions, belong to MehlerHeytex, the newly-formed specialist for coated technical textiles.

“The standardized market presence is an important step towards more clarity and transparency for our customers and other business partners. It represents the best of two worlds. We continue to work at top speed on the merger of Mehler Texnologies and Heytex, so that our customers can benefit from all the advantages of this acquisition as quickly as possible,” Dr. Henk R. Randau, Senior Vice President Coated Technical Textiles, said.

For the time being, the new corporate brand is the only change for customers and other business partners of the coated technical textiles specialist. All other aspects of business relations such as contacts, addresses and banking details remain unchanged for the present. The further merging of the two companies will take place step-by-step. MehlerHeytex will keep its customers and business partners continuously updated on relevant changes.

The National Council of Textile Organizations (NCTO), National Chamber of the Textile Industry (CANAINTEX), and Canadian Textile Industry Association (CTIA) issued a joint statement urging President Donald Trump to reach a deal with Mexico and Canada to avoid imposing 25 percent tariffs on imports from these countries and to close the de minimis loophole immediately.

“All three of our countries are partners in a vital textile and apparel coproduction chain that generates $20 billion in two-way trade and helps support over 1.6 million jobs under the United States-Mexico-Canada Agreement (USMCA) — a trade deal that was negotiated during President Trump’s first term in office,” the associations said.

The U.S. textile industry ships $12.3 billion, or 53 percent, of its total global textile exports to Mexico and Canada. Those inputs come back as finished products to the United States under the USMCA.

Mexico exports $9 billion in textile and apparel to the United States. Mexico is the 4th largest exporter of textiles and the 6th largest exporter of apparel to the United States.

Canada exports approximately $1.8 billion in textiles and apparel to the United States and Mexico, with the United States being the destination for 64 percent of its total global textile export, including high-quality flame-resistant materials and medical equipment including PPE.

“While we fully support President Trump’s efforts to stem illegal migration and to address the fentanyl crisis as quickly as possible, we urge the administration to refrain from imposing penalty tariffs on imports from USMCA partners. We are focused on ensuring a normalized trading relationship between our countries,” said NCTO President and CEO Kim Glas. “Imposing penalty tariffs on imports from critical U.S. free trade agreement (FTA) partners will only serve to benefit China and other Asian countries that don’t play by the rules and to harm the U.S. textile industry and manufacturers in our Western Hemisphere supply chains.”

“As part of any deal with Mexico, Canada—and China—we also call on the Trump administration to end the de minimis tariff exemption immediately for imports from all countries. This loophole in U.S. trade law, which allows imports valued at $800 or less to enter the United States duty-free hurts our textile and apparel industries, rewards countries like China, and helps facilitate the flow of illegal and toxic products, such as fentanyl and fentanyl precursors into the U.S. market,” Glas added.

“Despite steps taken by our countries to prevent the importation of goods that are undervalued, made with forced labor or transshipped, we have seen firsthand how the Asian market has gained an unfair advantage through predatory trade practices, displacing companies and workers in our industries and undermining our critical coproduction chain,” said Rafael Zaga Saba President of CANAINTEX.

“Canada is seeking to preserve our strong coproduction chain with Mexico and the United States which spurs investment, trade and employment in our three countries,” said Jeff Ayoub, Chairman of the Board of CTIA. “These additional tariffs would harm our industries and workers, and we urge President Trump stop these expected tariffs from being imposed.”

“We look forward to working closely with the Trump administration and continuing to educate officials about the adverse impact of penalty tariffs on imports from Western Hemisphere countries and de minimis on our industries and workers, while highlighting the critical nature of our strong coproduction chain, which contributes to our overall investment, job growth, and economic stability,” the associations jointly added.

NCTO is a Washington, DC-based trade association that represents domestic textile manufacturers.

• U.S. employment in the textile and apparel supply chain was 501,755 in 2023.
• The value of shipments for U.S. textiles and apparel was $64.8 billion in 2023.
• U.S. exports of fiber, textiles and apparel were $29.7 billion in 2023.
• Capital expenditures for textiles and apparel production totaled $2.27 billion in 2021, the last year for which data is available.

CANAINTEX is a Mexico City-based trade association representing Mexican textile producers.

• The textile industry in Mexico provides over 1.1 million jobs.
• Mexican textile exports are projected to reach 9 billion USD in 2024.
• Mexico is the 4th largest exporter of textiles and the 6th largest exporter of apparel to the United States.
• One out of every three pairs of pants sold in the U.S. is made in Mexico.
• With 36% domestic content in its exports, the textile industry generates the highest value-added of any manufacturing sector in the country.

CTIA represents domestic textile manufacturers across Canada, advocating for policies that support innovation, sustainability, and growth in the sector.

• The Canadian textile industry employs approximately 30,000 textile and apparel workers.
• The total value of shipments for Canadian textiles and apparel was approximately C$7.5 billion in 2023.
• Canada exported approximately US$2.66 billion in textiles in 2023, with 64% (US$1.71 billion) going to the United States.

In the 2024 financial year, the global automotive industry recorded a slight decline in produc-tion of –1.1%* compared to the previous year. In this weakening environment, Autoneum in-creased its consolidated revenue in Swiss francs by CHF 36.4 million to CHF 2 338.7 million. Excluding translational effects from the conversion of local currencies into Swiss francs, revenue rose by CHF 96.1 million or 4.2% to CHF 2 398.5 million, which is in the middle of the guidance of CHF 2.3 billion to CHF 2.5 billion. Based on the preliminary figures, Autoneum expects an EBIT margin of over 5% and free cash flow of just over CHF 100 million for the 2024 financial year, thus fully confirming the guidance.

Business Group Europe achieved revenue of CHF 1 152.4 million in the 2024 financial year, an increase of CHF 78.5 million compared to CHF 1 073.9 million in the previous year. In local curren-cies, revenue grew by 9.8%. The first-time consolidation of four instead of three quarters of Borgers Automotive, which was acquired in 2023, resulted in an inorganic increase of 13.0%. Organically, revenue in local currencies declined by 3.2%, outperforming the market, which recorded a decline of 4.6%*.

Business Group North America outperformed the market in local currencies: while vehicle pro-duction fell by 1.4%* overall, Business Group North America recorded a slight increase of 1.3% in revenue. Borgers Automotive made a positive contribution of 3.0% to inorganic growth, while the organic revenue change was –1.7%. Consolidated revenue in Swiss francs amounted to CHF 884.6 million. (2023: CHF 895.9 million).

Business Group Asia generated revenue of CHF 198.3 million in Swiss francs, which was CHF 44.5 million below the previous year (2023: CHF 242.8 million). In local currencies, revenue shrank by 15.3% overall. The organic decline in revenue amounted to 16.6%, while the additional first quarter of Borgers Automotive, which was acquired in 2023, had a positive impact of 1.3% in the reporting year. The market in Asia remained stable with a growth of 0.1%*. In 2024, local Chinese vehicle manufacturers continued to gain market share in China at the expense of Japanese and European producers, which was clearly reflected in the revenue development of Business Group Asia. This trend underlines the importance of the acquisition of the Chinese Jiangsu Huanyu Group, announced on November 19, 2024, which generates over 90% of its reve-nue with Chinese car manufacturers in China and will significantly strengthen Autoneum's market position.

Business Group SAMEA (South America, Middle East and Africa) achieved revenue growth of 14.4% in local currencies, mainly due to inflation-related price increases. In Swiss francs, revenue amounted to CHF 121.4 million. This corresponds to an increase of CHF 12.4 million or 11.3% compared to the previous year.

Autoneum expands its sustainable product portfolio for commercial vehicles with new polyester-based side and rear wall panels. Their carrier material consists of Propylat PET, the company’s eco-friendly and fully recyclable Pure technology made of 100 percent polyester. Autoneum’s components thus offer a significantly more sustainable alternative to the composite or thermoset resin panels commonly used in trucks today, which are difficult to recycle. Thanks to the unique material composition of Propylat PET, they contribute to optimized acoustic and thermal management.

With the establishment of a dedicated Business Unit Commercial Vehicles at the beginning of 2024, Autoneum has set the course for further sustainable and profitable growth in this market segment on a global scale. Manufacturers of medium and heavy trucks as well as agricultural vehicles thus benefit not only from Autoneum’s existing production footprint and comprehensive product and technology portfolio, but also from the Company’s longstanding experience in the development and manufacturing of environmentally friendly monomaterials. Components such as the new polyester-based side and rear wall panels support customers in improving the environmental performance of commercial vehicles and are therefore an important step towards a circular economy also in this vehicle segment.

The carrier material of Autoneum’s sustainable trim components consists of 100 percent polyester. Thanks to the high content of recycled fibers and the excellent end-of-life recyclability of Propylat PET, the side and rear wall panels from Autoneum are considerably more environmentally friendly than the composite or thermoset resin alternatives commonly used in trucks today. Furthermore, additional components can be welded onto the material without the use of adhesives or other chemicals, which further increases the products’ recyclability at the end of their service life. Due to the unique material composition of Propylat PET, the components also improve the acoustic and thermal insulation of the vehicle interior and are characterized by minimal emission of volatile organic compounds as well as low odor. In addition, Autoneum continues to invest in the develop-ment of monomaterial components for commercial vehicles, where both the carrier material and the aesthetic surface are made entirely of polyester, thus further advancing the transition to a sustaina-ble circular economy.

In line with the new Level Up corporate strategy, which focuses on innovation and a future-fit product portfolio among other things, Autoneum has further expanded its research and development activities in 2024 with a particular focus on New Mobility. In addition to establishing a specialized team to accelerate the development and market readiness of novel products and technologies for electric vehicles, the Company has complemented its global innovation network with a new Research & Technology (R&T) Center in Shanghai, China.

Innovation is and always has been an integral part of Autoneum’s corporate strategy and thus a key factor for business success. The Company’s innovation activities are also an important aspect of its vision: to be the global leader for innovative and sustainable solutions bringing comfort to every vehicle. Against the backdrop of the rapidly advancing electrification of mobility and Autoneum’s strategic focus on further expanding its presence in the Asian growth markets, the expansion activities of the company-wide innovation network this year concentrated on two key areas in particular: New Mobility and presence in China.

Responding to the increasing demand for new components for electric vehicles, Autoneum has formed a specialized team dedicated exclusively to New Mobility to further strengthen its position in this growing market segment. The New Mobility team was established in fall 2023 and has been completed over the past twelve months with members from different departments. It unites a broad set of skills from various fields of expertise such as product innovation, product development and industrialization, sales and business development. The team places a particular focus on accelerating the development and time to market of new products and technologies specifically for the fast-evolving battery systems and architectures of electric vehicles. It also acts as a catalyst for innovation pro-jects and strategic partnerships. The New Mobility experts work in close collaboration with the various departments across the organization and are based at Autoneum’s Swiss headquarters in Win-terthur, at the German locations in Gundernhausen and Munich and in Shanghai, China.

Shanghai is also the location of Autoneum’s third R&T Center worldwide, which was opened in China this summer to enhance the Company’s competitiveness in Asia and cater to the development and innovation needs in this key strategic market. The new center aims to intensify and accelerate the development and production of innovative components and materials, especially regarding e-mobility. The establishment of an R&T team in China allows Autoneum to develop products in a timely manner to respond to the dynamic market conditions and the rapidly evolving requirements of Chinese vehicle manufactures. In terms of material development, the center will support the wider organization in the further development of sustainable materials, especially polyester. In addition, it will promote the introduction of Autoneum’s environmentally friendly products such as the Company’s monomaterial carpet systems featuring Autoneum’s innovative and latex-free alternative backcoating (ABC) process to the Chinese market. Moreover, the R&T Center in Shanghai will also serve as a valuable point of contact with the 14 production facilities of the Jiangsu Huanyu Group, whose acquisition of a majority stake of 70 percent by Autoneum was recently announced and is expected to be closed in March 2025 (see media release of November 19, 2024). While the plants in China will benefit from the local R&T team’s expertise in the company’s technologies, the existing broad customer base of Jiangsu Huanyu Group will support Autoneum in better understanding and serving the innovation needs of Chinese vehicle manufacturers.

The new R&T Center in Shanghai complements the primary R&T Center in Winterthur, Switzerland, which supports the global network with its expertise and a vast array of services in the areas of pre-development as well as acoustic and thermal benchmarking, simulation and testing, and the center in Bocholt, Germany. The latter was integrated into Autoneum’s innovation network following the acquisition of Borgers Automotive last year and has since established itself as the Company’s competence center for trunk and trim components. Including the new center in China, a total of approximately eighty R&T employees – including engineers, chemists, physicists and product designers – are continuously working on new ideas aimed at the next technological breakthrough in acoustic and thermal management and shielding technologies.

Weak demand in some of their customer markets is increasingly hindering SGL Carbon's sales growth. After nine months in 2024, SGL Carbon generated sales of €781.9 million, which was slightly below the prior-year level at minus 4.8% (9M 2023: €821.7 million). Adjusted for currency and structural effects, Group sales decreased by 3.6%. Adjusted EBITDA, an important key figure for the Group, remained at a comparable level of €127.6 million in the reporting period (9M 2023: €130.0 million). Despite the slight decrease in sales, the adjusted EBITDA margin improved from 15.4% in Q1 and 16.7% in Q2 to 16.9% in Q3 and amounted to 16.3% after nine months (9M 2023: 15.8%). The reasons for the improved adjusted EBITDA margin are, in particular, product mix effects in the Graphite Solutions and Process Technology business units. By contrast, the ongoing weakness in demand and the associated price pressure for carbon and textile fiber products in the Carbon Fibers business unit continued to weigh on the Group's sales and earnings development.

“Even with our diversified product portfolio, we can no longer completely withdraw from the generally weak economic environment. In addition, there was a decline in demand for specialty graphite products for the semiconductor industry in the third quarter. In particular, our products for the manufacture of silicon carbide-based semiconductors are suffering from the restrained demand for electric vehicles on the customer side,” explains CEO Dr. Torsten Derr. “While the last 18 months were characterized by enormous demand for silicon carbide semiconductors and insufficient production capacities, the market has cooled down significantly. Due to a lack of demand from the automotive industry, our semiconductor customers have significantly reduced order volumes. We do not expect to see a significant upturn in demand for our specialty graphite products until the sales figures for electric vehicles pick up again.”

Based on the adjusted EBITDA of €127.6 million and taking into account depreciation and amortization of €41.0 million (9M 2023: €43.3 million) and one-off effects as well as non-recurring items of minus €18.3 million (9M 2023: minus €47.2 million), EBIT after nine months of 2024 will be €68.3 million (9M 2023: €39.5 million). The one-off effects and non-recurring items result, among other things, from the restructuring measures at Carbon Fibers and the Battery Solutions business line as well as from expenses for a strategy project. When comparing with the previous year, it should be noted that the first nine months of 2023 were disproportionately affected by an impairment loss on the assets of Carbon Fibers (€44.7 million).

Development of the business units
The Carbon Fibers business unit's sales for the first nine months of 2024 amounted to €157.1 million, significantly below the figure of €179.6 million for the prior-year period. The decline is due in particular to the continued weak demand from the wind industry and to the increasing competitive pressure resulting from global overcapacities for carbon and textile fibers.

Idle production capacities and the associated lack of fixed cost absorption as well as declining margins for commodity products led to a further deterioration in the adjusted EBITDA of the Carbon Fibers. The adjusted EBITDA of the Carbon Fibers business unit fell to minus €7.9 million in the first nine months of 2024 (9M 2023: €3.2 million). It should be noted that the adjusted EBITDA of the Carbon Fibers business unit includes an earnings contribution of €11.6 million from the joint venture BSCCB, which is accounted for At-Equity (9M 2023: €14.1 million). Excluding this contribution from the At-Equity accounted BSCCB, the adjusted EBITDA of Carbon Fibers would have been minus €19.6 million (9M 2023: minus €10.5 million).

SGL Carbon assumes that demand for carbon fibers will not recover in the coming months and that the realizable prices for these products will remain at a low level beyond 2025. Therefore, SGL Carbon anticipates that the expected improvement in sales and earnings for the Carbon Fibers segment will be delayed and is revising its existing mid-term planning for this segment. Due to the expected deviation, an ad hoc impairment test is currently being carried out. This indicates a non-cash impairment charge of €60–80 million, which will be recognized in Q4 2024. The structured transaction process initiated for Carbon Fibers is still ongoing.

Sales in the Composite Solutions business unit amounted to €95.8 million in the first nine months of 2024, down 16.2% (9M 2023: €114.3 million). The decline is due in particular to the early termination of a project-related supply contract with an automotive customer. Furthermore, the lower sales figures for electric vehicles are also having an impact on Composite Solutions.

Adjusted EBITDA in Composite Solutions fell from €16.6 million in the prior-year period to €10.7 million (minus 35.5%), due in particular to lower volumes. The adjusted EBITDA margin weakened accordingly to 11.2% (9M 2023: 14.5%).

Outlook
Macroeconomic conditions, lower than expected sales volumes in some customer groups and price pressure for commodity products are increasingly hindering SGL Carbon's growth ambitions. Thomas Dippold, CFO of SGL Carbon, explains: “Due to the diverse and diversified industrial applications of our products and our strict cost management, we continue to expect to achieve our guidance for 2024 at the lower end of the range of €160–170 million. The coming months will not be easier. We need to prepare for a flat demand development in some of our sales markets.”

A collaboration that unites Monforts’ dyeing and finishing equipment, BW Converting’s Baldwin TexCoat G4™ digital spray technology and Archroma’s chemistries towards sustainable solutions is charting the course for the future of sustainable textile finishing.

Together, the three companies will support dyeing and finishing manufacturers, a critical part of the textile supply chain, in their development projects, boosting the quality and performance of their finished products, while at the same time maximizing the productivity and resource utilization of the finishing application process.  

Kicking off the partnership in the second half of this year, Monforts will install BW Converting’s full-width Baldwin TexCoat digital spray unit on a stenter frame at its Advanced Technology Center (ATC) at its headquarters in Mönchengladbach, Germany.

“Our ATC already houses two full Montex stenter finishing lines engineered to accommodate an extremely diverse range of processes, in addition to a Thermex range for the continuous dyeing of denim and other woven fabrics, a full color kitchen and a number of lab-scale systems for smaller batch trials,” explained Monforts Junior Technologist Saskia Kuhlen. “It enables our customers to test their own textiles and technical fabrics under fully confidential, real production conditions and using the results from these trials we are also able to make recommendations for improving many fabric finishes. The new TexCoat installation will make an important contribution to what we can achieve.”
 
TexCoat G4 revolutionizes the traditional water- and energy-intensive pad-dry-cure finishing process by precisely applying chemistry including softeners, antimicrobials, durable water repellents, flame retardants, resins and most other water-based chemicals across the textile surface only where it is required, on one or both sides of the fabric. The system can therefore reduce water, chemistry and energy consumption by up to 50% compared to traditional pad application processes.

The TexCoat G4 installation brings together the surface functions, fabric transport and thermal processing technology of Monforts stenter frames with Archroma’s specialty chemicals, applied with TexCoat’s contactless precision, to achieve optimum absorption and maximum efficacy, exceeding the performance of traditional pad applications.

“Archroma’s commitment to advancing sustainability solutions for technical textiles has led to a pivotal partnership with Baldwin, where the benefits of contactless precision spray combined with our innovative solutions have helped textile manufacturers achieve greater energy and water savings,” said Michael Schuhmann, Global Marketing Segment Manager for Technical Textiles, Archroma Textile Effects. “We are thrilled to take the partnership to the next level with the integration of a renowned equipment expert. Together, we will bring the best of our expertise in sustainable technologies to our customers around the world.”

“Baldwin has enjoyed a great relationship with Monforts and Archroma over the last few years,” added Rick Stanford, Baldwin’s Vice-President of Business Development for Textiles “Individually, we are working hard to assist our customers to achieve their sustainability and environmental targets but this is the first time the three companies have committed to working together with a focus on bringing transformative change to the dyeing and finishing space. It will result in significantly lower energy, chemical and water consumption with increased productivity and higher quality.  We strongly believe that this partnership will be greater than the sum of its parts.”

Beyond textile finishing, Monforts, Baldwin and Archroma will work together to develop a versatile offering that will include coloration concepts and in the not-too-distant future the partners additionally plan to expand their collaboration to continuous spray dye applications developed by Baldwin.

With the next generation of soft and stretchable electronics, reproducible and stretchable conductive inks are playing an increasingly important role in areas such as smart textiles, medical textiles or wearables. Saralon produces a range of stretchable conductive inks including Saral StretchSilver 500 for e-textile applications.

While electronic applications integrated into textiles gain popularity, printed stretchable conductive inks emerge as a transformative alternative for the complicated approach of weaving conductive yarns and fibres.

Just like choosing the right fabric and additives is vital for smart textile development, selecting the right conductive ink matters too. There are challenges to consider, such as conductivity, ink penetration into the fabric, changes in physical properties most importantly stretchability, printing process controllability, and reproducibility. That's why research and analysis are essential when deciding on the best conductive ink for a project.

Together with the Saxon Textile Research Institute e.V. (STFI) Saralon conducted some performance tests benchmarking our Saral StretchSilver Ink against some competitor product.

Results:
Conductivity:
Saral StretchSilver 500 consistently demonstrated superior conductivity, regardless of line width.

Fluctuations at lower widths:
Both inks exhibited fluctuations at narrower printed lines, but the Alternative Ink displayed significantly higher variations.

Reproducibility Insights:
Saral StretchSilver 500 maintained stable resistance at 2mm and beyond, while the Alternative Ink noticeably struggled.

Elongation behaviour:
Saral StretchSilver 500 harmoniously coexists with the textile. Its application has minimal impact on the fabric's stretching properties, ensuring stability. The Alternative Ink, on the other hand, leads to significant changes in textile’s elongation properties. With this ink, stretching demands considerably higher forces.