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The Montex®Coat ticks all the right boxes for coating success in 2021 (c) Monforts
A recent Montex®Coat installation at a European mill.
24.02.2021

The Montex®Coat ticks all the right boxes for coating success in 2021

Flexibility, product uniformity and automation are the keys to success for coating businesses in today’s rapidly-changing technical textiles industry, explained Jürgen Hanel, Monforts Head of Technical Textiles, at the recent 1st World Congress on Textile Coating.

Introducing the latest Montex®Coat magnetic roller coating option to virtual delegates from around the world at the conference organised by International Newsletters, Hanel explained why this technology makes perfect sense now

“The magnetic roller system allows a wide range of coatings and finishes to be carried out, while being easy to handle for operators and much easier to clean at the end of the process,” he said. “It provides textile finishers with an expanded range of options due to the fully-adjustable positioning of the magnet within the roller and with four different magnet positions possible, can be set to operate both as a direct coating system and as an indirect coater.”

Flexibility, product uniformity and automation are the keys to success for coating businesses in today’s rapidly-changing technical textiles industry, explained Jürgen Hanel, Monforts Head of Technical Textiles, at the recent 1st World Congress on Textile Coating.

Introducing the latest Montex®Coat magnetic roller coating option to virtual delegates from around the world at the conference organised by International Newsletters, Hanel explained why this technology makes perfect sense now

“The magnetic roller system allows a wide range of coatings and finishes to be carried out, while being easy to handle for operators and much easier to clean at the end of the process,” he said. “It provides textile finishers with an expanded range of options due to the fully-adjustable positioning of the magnet within the roller and with four different magnet positions possible, can be set to operate both as a direct coating system and as an indirect coater.”

With traditional dip coating systems, he added, as well as with many standard knife coating technologies, there is always a difference in the tension between the centre and the edges of the wide width fabrics being treated – and hence the amount of pressure with which the coating is applied. With the use of a magnetic roller, equal pressure is applied across the full width of the fabric, with consistent results even at wide widths of over 2.4 metres. In addition, adjusting the roller surface, rather than changing the coating formulation to match the required add-on and viscosity for each coating effect required, leads to much higher output from the line.

Cleaner and less wasteful
The contribution of such flexible and resource-saving new technologies to a cleaner and less wasteful textile industry was a key theme at the congress – held virtually across the four afternoons of February 11th, 12th, 18th and 19th – as was digitalization and the many advantages it is providing.

“A typical integrated Monforts coating line is automated from the inlet feed to the winder,” Hanel told delegates. “Adjustments can also be made simply and easily from the touchscreen and with the new hand-held remote controller which has recently been introduced for the Montex®Coat unit.”

Manual adjustment, he added, is time consuming and needs the attention of an experienced operator or the reproducibility will not be accurate between coating operations. The adjustment by motors allows each coating to be stored and downloaded again for 100% reproducibility.

The motors can be fully controlled from the touchscreen and all necessary adjustments carried out remotely, making switching from one process to another extremely quick and easy.
The accuracy that is now being demanded by today’s most exacting customers is met with an optional carbon fibre roller – especially in dealing with the winding tension required in the processing of materials such as prepregs for composites and other heavyweight fabrics. Typical applications for the Montex®Coat include the finishing of tents and awnings, black-out roller blinds and sail cloth, automotive interior fabrics and medical disposables. Full PVC coatings, pigment dyeing or minimal application surface and low penetration treatments can all be accommodated.

“The World Congress on Textile Coating was characterised by some very stimulating presentations and forums between the speakers and a global audience of textile specialists,” Jürgen Hanel concluded. “It truly reflected the high level of positive changes now taking place in not just textile coating, but the entire textile industry. I look forward to the next edition, which hopefully will be a face-to-face event for even deeper level discussions and debate.”

14.01.2021

Hologenix and Kelheim Fibres launch Celliant Viscose

Hologenix, creators of Celliant®, infrared responsive technology, and Kelheim Fibres, a world-leading manufacturer of viscose specialty fibers, have partnered to launch Celliant Viscose at ISPO Munich 2021. Celliant Viscose is a finalist in Best Products by ISPO and will be showcased in the Fibers & Insulations Category for ISPO Textrends, where realistic views and 3-D simulations will be available for each material.

The introduction of nature-based Celliant Viscose will be the first in-fiber infrared sustainable solution on the market and meets a consumer demand for more environmentally friendly textiles. An alternative to synthetic fibers and extremely versatile, Celliant Viscose blends beautifully with cotton, micromodal, lyocell, wool varieties including cashmere. It also has many applications across industries as it is ideal for performance wear, luxury loungewear, casual wear and bedding.

Hologenix, creators of Celliant®, infrared responsive technology, and Kelheim Fibres, a world-leading manufacturer of viscose specialty fibers, have partnered to launch Celliant Viscose at ISPO Munich 2021. Celliant Viscose is a finalist in Best Products by ISPO and will be showcased in the Fibers & Insulations Category for ISPO Textrends, where realistic views and 3-D simulations will be available for each material.

The introduction of nature-based Celliant Viscose will be the first in-fiber infrared sustainable solution on the market and meets a consumer demand for more environmentally friendly textiles. An alternative to synthetic fibers and extremely versatile, Celliant Viscose blends beautifully with cotton, micromodal, lyocell, wool varieties including cashmere. It also has many applications across industries as it is ideal for performance wear, luxury loungewear, casual wear and bedding.

Celliant Viscose features natural, ethically sourced minerals embedded into plant-based fibers to create infrared products that capture and convert body heat into infrared, increasing local circulation and improved cellular oxygenation. This results in stronger performance, faster recovery and better sleep.

Celliant Viscose provides all the benefits of being a viscose fiber — lightweight, soft, highly breathable, excellent moisture management — as well as fiber enhancements from Celliant infrared technology. Celliant’s proprietary blend of natural minerals allows textiles to capture and convert body heat into full-spectrum infrared energy, resulting in stronger performance, faster recovery and better sleep. In addition, Celliant is durable and will not wash out, lasting the useful life of the product it powers.

An Affordable, Long-lasting Solution with Diverse Applications
As opposed to other IR viscose products which are coatings based, Celliant Viscose’s in-fiber solution increases wearability and longevity with a soft feel, durability from washing and longer life. The combination of Kelheim’s distinctive technology and the Celliant additives creates this unique fiber that provides full functionality without the need for any additional processing step — a new standard in the field of sustainable IR viscose fibers. This single processing also makes Celliant Viscose more cost-effective and time-efficient than coatings.

In addition, Kelheim’s flexible technology allows targeted interventions in the viscose fiber process. By modifying the fiber’s dimensions or cross sections or by incorporating additives into the fiber matrix, Kelheim can precisely define the fiber’s properties according to the specific needs of the end product.

Highly Sustainable
Celliant Viscose is a plant and mineral-based solution for brands seeking an alternative to synthetic fibers. It contains natural raw materials that are from the earth and can return safely to the earth.

Nature-based Celliant Viscose is certified by FSC® or PEFC™, which guarantees the origin in sustainably managed plantations, and is part of the CanopyStyle initiative to protect ancient and endangered forests. The production of Celliant Viscose takes place exclusively at the Kelheim facilities in Germany, complying with the country’s strict environmental laws and guaranteeing an overall eco-friendly product.

Backed by Science
Celliant is rigorously tested by a Science Advisory Board composed of experts in the fields of physics, biology, chemistry and medicine. The Science Advisory Board has overseen 10 clinical, technical and physical trials, and seven published studies that demonstrate Celliant’s effectiveness and the benefits of infrared energy.

For more information, visit www.celliant.com/celliant-viscose/

Source:

Kelheim Fibres GmbH

13.01.2021

The first online World Congress on Textile Coating

  • World Congress on Textile Coating, to take place on 11-12 & 18-19 February 2021.

The conference organisers have developed a well-structured programme of five sessions over four days with live discussion forums following each session for maximum attendee participation.

“The programme aims to be inspiring and informative, and will showcase the best innovations and collaborative actions in the industry. Functionality can be added to textiles and nonwovens at the beginning or the end of the supply chain, with an increasing range of raw materials, offering many options when designing and realizing a high-performance fabric. At the other end, there are many ways, such as applying a coating, to add functionality to an otherwise finished product. For example, the current pandemic has prompted new commercial anti-viral processes and four such presentations will outline the impact on industry and its response to the global pandemic,” says Dr Nick Butler, head of the conference organising committee.

  • World Congress on Textile Coating, to take place on 11-12 & 18-19 February 2021.

The conference organisers have developed a well-structured programme of five sessions over four days with live discussion forums following each session for maximum attendee participation.

“The programme aims to be inspiring and informative, and will showcase the best innovations and collaborative actions in the industry. Functionality can be added to textiles and nonwovens at the beginning or the end of the supply chain, with an increasing range of raw materials, offering many options when designing and realizing a high-performance fabric. At the other end, there are many ways, such as applying a coating, to add functionality to an otherwise finished product. For example, the current pandemic has prompted new commercial anti-viral processes and four such presentations will outline the impact on industry and its response to the global pandemic,” says Dr Nick Butler, head of the conference organising committee.

World Congress on Textile Coating will feature time dedicated to networking, encouraging attendees to interact with conference speakers and industry peers throughout the online programme, offering the opportunity to expand professional networks. All the presentations and discussion forums will be recorded for post-event viewing. Event sponsors imogo AB, Lamberti SpA, JX Nippon ANCI and Weitmann & Konrad GmbH & Co. KG will give individual presentations and host Q&A during the four days of the event.

For the full programme, speakers and abstracts please visit https://www.technical-textiles.online/WCTC.

Source:

AWOL Media

Pump components made from zirconium oxide ceramic (c) Oerlikon
Pump components made from zirconium oxide ceramic
12.11.2020

Oerlikon: Robust pumps for sophisticated special fibers

At first glance, rowing boats, the Airbus 380, safety equipment and stadium roofing have very little on common. They receive their specific properties as a result of the use of special fibers, among other things: aramid fibers and carbon fibers are processed into special yarns that are frequently deployed as compound materials. These fibers are growing in demand as the world seeks to reduce its reliance on fossil fuels; new solutions are required to reduce weight and replace heavy metallic parts.

Aramid fibers are produced in a highly-chemical process that is extremely aggressive; the acrylic precursor used to manufacture carbon fibers is a different process, but again no less difficult. In these sophisticated processes, the gear metering pumps are not only responsible for the high-precision control of the melt transport; durability, resistance within aggressive environments and cost efficiency also play decisive roles.

At first glance, rowing boats, the Airbus 380, safety equipment and stadium roofing have very little on common. They receive their specific properties as a result of the use of special fibers, among other things: aramid fibers and carbon fibers are processed into special yarns that are frequently deployed as compound materials. These fibers are growing in demand as the world seeks to reduce its reliance on fossil fuels; new solutions are required to reduce weight and replace heavy metallic parts.

Aramid fibers are produced in a highly-chemical process that is extremely aggressive; the acrylic precursor used to manufacture carbon fibers is a different process, but again no less difficult. In these sophisticated processes, the gear metering pumps are not only responsible for the high-precision control of the melt transport; durability, resistance within aggressive environments and cost efficiency also play decisive roles.

Special materials for special tasks
The process, the expected pump lifespan and the maintenance frequency are the decisive factors for choosing the materials from which the pumps and their components are manufactured. For optimum results, Oerlikon Barmag offers solutions that intelligently combine the various materials and the latest technologies. Whether in the case of surfaces with ceramic coatings, gears and shafts featuring DLC coatings, pumps made from cobalt alloys (StelliteTM) or robust and durable Oerlikon Barmag hybrid constructions comprising zirconium oxide ceramic and duplex stainless steel – the high-precision ZP- and GM-series pumps are design-optimized depending on the intended use. Various seal systems and customized drive concepts round off the pump program.

Source:

Oerlikon

vombaur: Composites for Aviation and Automotive (c) vombaur
Pioneering tech tex
04.11.2020

vombaur: Composites for Aviation and Automotive

  • Composite textiles for modern mobility
  • Extremely lightweight, high tensile components by vombaur

In the snow, on a plane, in an electric vehicle or on a bicycle: no matter where and how we are on the road – composite textiles by vombaur ensure that we make good progress. With materials that are both extremely light and extremely reliable.

Lightweight components for modern mobility
Modern mobility relies on high-tech lightweight components Narrow textiles by vombaur are woven from high-performance fibres. On looms that are specially made for particularly demanding composite textiles: the textile company uses special machines to produce high-tech woven tapes with closed selvedges and elasticated UD tubulars that retain their 0° orientation over the entire length of the component – regardless of the diameter. Since they do not exhibit undesired break points caused by seams or welding, they not only have a particularly high bursting strength, they are also extremely reliable and durable.

  • Composite textiles for modern mobility
  • Extremely lightweight, high tensile components by vombaur

In the snow, on a plane, in an electric vehicle or on a bicycle: no matter where and how we are on the road – composite textiles by vombaur ensure that we make good progress. With materials that are both extremely light and extremely reliable.

Lightweight components for modern mobility
Modern mobility relies on high-tech lightweight components Narrow textiles by vombaur are woven from high-performance fibres. On looms that are specially made for particularly demanding composite textiles: the textile company uses special machines to produce high-tech woven tapes with closed selvedges and elasticated UD tubulars that retain their 0° orientation over the entire length of the component – regardless of the diameter. Since they do not exhibit undesired break points caused by seams or welding, they not only have a particularly high bursting strength, they are also extremely reliable and durable.

Challenging applications
"From snowboards to aerospace – the applications for our composite textiles are demanding; the mechanical, chemical and thermal requirements are extreme," explains COO Christoph Schliefer. "As a development partner, we at vombaur are therefore often involved in product development at an early stage. We specify our woven tapes and tubulars individually for each project to suit the specific task at hand."

High quality raw materials, wide variety of geometries
The variety of shapes is virtually unlimited. vombaur manufactures 3D fabrics for composites in individual special shapes from carbon, aramid, glass or hybrids. Curves, edges, tubulars, spiral fabrics – the shape of the 3D fabrics, like the material itself, depends entirely on the task at hand. Powder or non-woven coatings create additional important properties.

Pioneering tech tex
"Developments in the field of modern mobility are happening at a rapid pace," emphasizes Schliefer. "With our composite textiles for extremely lightweight and high tenacity components, we at vombaur are also pushing these developments forward."

20.10.2020

New Partners: FERRO-PLAST and SANITIZED AG

  • New strategic sales partnership for the Sanitized® antimicrobial polymer additives in Italy

Italy and Switzerland - SANITIZED customers in the polymer industry in Italy will profit from FERRO-PLAST’s expertise and established sales network. The Sanitized® antimicrobial additives for hygiene function and material protection for polymers will be marketed in Italy by our new sales partner.

SANITIZED and FERRO-PLAST, two experts in their fields with similar understanding of values, have joined forces; both deal in high-performance products for the Polymer industry combined with the best possible service, which begins with the conception of value-added products and their optimum use. This collaboration with SANITIZED is a good fit for the portfolio as both companies focus on innovative, customer-specific solutions.

  • New strategic sales partnership for the Sanitized® antimicrobial polymer additives in Italy

Italy and Switzerland - SANITIZED customers in the polymer industry in Italy will profit from FERRO-PLAST’s expertise and established sales network. The Sanitized® antimicrobial additives for hygiene function and material protection for polymers will be marketed in Italy by our new sales partner.

SANITIZED and FERRO-PLAST, two experts in their fields with similar understanding of values, have joined forces; both deal in high-performance products for the Polymer industry combined with the best possible service, which begins with the conception of value-added products and their optimum use. This collaboration with SANITIZED is a good fit for the portfolio as both companies focus on innovative, customer-specific solutions.

With the addition of the antimicrobial Sanitized® additives at FERRO-PLAST, the Polymer industry gets an overall package, offering more than just products for hygiene function and material protection. As an addition to the core product services, SANITIZED supports development and production, regulatory queries and marketing through the use of the Sanitized® Ingredient Brand, which characterizes the end products within their differentiation and emphasis on quality.

The antimicrobial additives for Polymers from SANITIZED protect end products from bacterial infestation, growth of algae and mildew, material degradation, biofilms, pink stain, and odors caused by microbes. The Polymer industry uses the antimicrobial additive in flooring, industrial coatings, artificial leather, roof membranes, pool liners, tarpaulins, and all extruded products.

“FERRO-PLAST is proud to represent the prestigious and important brand Sanitized® in Italy. We are confident to have the necessary experience and skills to successfully promote these products which are leaders in the hygiene field. We are sure that especially in this particular moment, they bring a substantial support to the Italian plastic market”, says FERRO-PLAST’s Managing Director, Rodolfo Di Nardo. “The technical competence and the strong customer focus impress me about FERRO-PLAST”, confirms Michael Lüthi, Head of BU Polymer at SANITIZED AG.

Source:

EMG

Monforts texCoat coating system (c) Monforts / AWOL Media
06.10.2020

Monforts at Innovate Textile & Apparel (ITA) 2020

During the Innovate Textile & Apparel (ITA) virtual textile machinery show which will run from October 15th-30th 2020, Monforts will be emphasising its leadership position in three key fields – advanced coating, denim finishing and fabric sanforizing.

With its multi-head capability, the latest Monforts texCoat coating system provides flexibility with an unprecedented range of options and a wide range of modules available.

Refinements
“Since we acquired the coating technology that our systems are based on we have made a lot of refinements and all of them are reflected in higher coating accuracy and the resulting quality of the treated fabrics,” says Monforts Head of Technical Textiles, Jürgen Hanel.
“Our systems have the shortest fabric path from the coating unit into the stenter and we have all variations of coating application systems too – and all of these options are available in wider widths, with the engineering and manufacturing from a single source here in Europe.”

During the Innovate Textile & Apparel (ITA) virtual textile machinery show which will run from October 15th-30th 2020, Monforts will be emphasising its leadership position in three key fields – advanced coating, denim finishing and fabric sanforizing.

With its multi-head capability, the latest Monforts texCoat coating system provides flexibility with an unprecedented range of options and a wide range of modules available.

Refinements
“Since we acquired the coating technology that our systems are based on we have made a lot of refinements and all of them are reflected in higher coating accuracy and the resulting quality of the treated fabrics,” says Monforts Head of Technical Textiles, Jürgen Hanel.
“Our systems have the shortest fabric path from the coating unit into the stenter and we have all variations of coating application systems too – and all of these options are available in wider widths, with the engineering and manufacturing from a single source here in Europe.”

CYD
Denim finishing is meanwhile a field in which Monforts has an undisputed lead and it has been working closely with its many partners in the key denim manufacturing countries of Bangladesh, Brazil, China, India, Mexico Pakistan and Turkey to develop advanced solutions. The latest of these is the CYD yarn dyeing system.
“CYD is based on the proven Econtrol® dyeing system for fabrics*,” explains Monforts Head of Denim Hans Wroblowski. “It integrates new functions and processes into the weaving preparatory processes – spinning, direct beaming, warping and assembly beaming, followed by sizing and dyeing – in order to increase quality, flexibility, economic viability and productivity. The CYD system has been developed in response to a very strong market demand.”

Pre-shrinking
Monforts has also recently delivered a significant number of its latest Monfortex sanforizing lines to customers around the world.
Sanforizing is vital to final fabric quality, pre-shrinking it by compressing prior to washing, to limit any residual or further shrinkage in a made-up finished garment to less than 1%, for perfect comfort and fit over an extended lifetime.

As with industry-leading Montex stenters, Monfortex lines benefit from the latest Qualitex 800 control system which allows all parameters to be easily automated via the 24-inch colour touchscreen, including production speed, control of all fabric feed devices, rotation spray or steaming cylinder options, the width of the stretching field and the rubber belt pressure. Up to 10,000 separate process parameter records can be generated and stored by the data manager.

 

*Econtrol® is a registered mark of DyStar Colours Distribution GmbH, Germany.

Kooperation AMAC und FINNESTER (c) Finnester
Finnester’s innovative fire protection coatings in action
21.09.2020

Cooperation AMAC and FINNESTER

  • Finnish coating and gelcoat manufacturer Finnester strengthens its activities in the D-A-CH region with AMAC

As of September 15th 2020, the Finland-based coating and gelcoat manufacturer Finnester Coatings Oy strengthens its activities in German speaking countries, the so-called D- A-CH region, comprising Germany, Austria and Switzerland with Dr. Michael Effing from AMAC.

Finnester is a pioneer in developing high-quality coatings and gelcoat for both urface spread as well as flame and thermal insulation of composite solutions in different fields of industries. Their portfolio comprises products based on Polyester coatings for fire and thermal protection as well as ceramifying polymers like HybridRED, compliant with the requirements of the standards e.g. EN45545-2. In
order to develop new business opportunities in the D-A-CH region for the endmarkets building and infrastructure, transportation, marine, industrial and electrical industries, Finnester is cooperating with AMAC to accelerate the process of locating suitable partnerships.

  • Finnish coating and gelcoat manufacturer Finnester strengthens its activities in the D-A-CH region with AMAC

As of September 15th 2020, the Finland-based coating and gelcoat manufacturer Finnester Coatings Oy strengthens its activities in German speaking countries, the so-called D- A-CH region, comprising Germany, Austria and Switzerland with Dr. Michael Effing from AMAC.

Finnester is a pioneer in developing high-quality coatings and gelcoat for both urface spread as well as flame and thermal insulation of composite solutions in different fields of industries. Their portfolio comprises products based on Polyester coatings for fire and thermal protection as well as ceramifying polymers like HybridRED, compliant with the requirements of the standards e.g. EN45545-2. In
order to develop new business opportunities in the D-A-CH region for the endmarkets building and infrastructure, transportation, marine, industrial and electrical industries, Finnester is cooperating with AMAC to accelerate the process of locating suitable partnerships.

Ari Hokkanen, CEO of Finnester: “Finnester has developed unique high-quality coatings. The cooperation with AMAC will accelerate our growth ambitions and supports us in finding new business opportunities. We are happy to benefit from AMAC and Dr. Effing’s long-term experience as a pioneer in the composites industry and his high-quality network along the entire value chain.” Dr. Effing, CEO of AMAC GmbH confirms: “Fire-retardant coatings are very important to the composites industry in order to be successful especially in rail, fast ferry and building & infrastructure applications with their tough fire standards. The DACH region represents more than 30 % of the European market and is the key target for Finnester. I am looking forward to supporting Finnester with their unique offerings and connecting them with key players in the D-A-CH region.”

More information:
Finnester Coatings Oy AMAC
Source:

AMAC GmbH

Archroma joins hands with Liberty Textile Mills Limited to produce life-saving PPE in Pakistan © Liberty Textile Mills Limited
Product lines of Liberty Textile Mills Limited.
07.08.2020

Archroma joins hands with Liberty Textile Mills Limited to produce life-saving PPE in Pakistan

Archroma, a global leader in color and specialty chemicals towards sustainable solutions, has joined hands with Liberty Textile Mill Limited (Liberty), a leading producer in healthcare textiles to produce high quality personal protective equipment (PPE).

Liberty will be benefitting from Archroma’s specialty solutions for hygiene protection, and well-established technical expertise in the area of medical textiles. Amidst the COVID-19 pandemic, the PPEs manufactured by Liberty are aimed at easing the current shortage of PPEs for medical professionals in Pakistan.

Liberty carries over two decades of experience in medical textiles and exporting them all over the world. Its partnering with Archroma is a major step forward towards creating enhanced protection in the current crisis. With its advanced scientific knowledge and technical expertise, Archroma provides a complete set of specialty chemicals required to produce PPEs, in particular in the area of antimicrobial and barrier coatings. The project will assist in enhancing medical standards in hospitals, isolation centers and intensive care units, in Pakistan and, very soon, worldwide.

Archroma, a global leader in color and specialty chemicals towards sustainable solutions, has joined hands with Liberty Textile Mill Limited (Liberty), a leading producer in healthcare textiles to produce high quality personal protective equipment (PPE).

Liberty will be benefitting from Archroma’s specialty solutions for hygiene protection, and well-established technical expertise in the area of medical textiles. Amidst the COVID-19 pandemic, the PPEs manufactured by Liberty are aimed at easing the current shortage of PPEs for medical professionals in Pakistan.

Liberty carries over two decades of experience in medical textiles and exporting them all over the world. Its partnering with Archroma is a major step forward towards creating enhanced protection in the current crisis. With its advanced scientific knowledge and technical expertise, Archroma provides a complete set of specialty chemicals required to produce PPEs, in particular in the area of antimicrobial and barrier coatings. The project will assist in enhancing medical standards in hospitals, isolation centers and intensive care units, in Pakistan and, very soon, worldwide.

“By continuously challenging the status quo, we at Archroma are able to support our customers operating in or entering the area of medical textiles, with a holistic and expert approach to hygiene protection. With our collaboration with Liberty, we are so proud to be able to bring state-of-the art protection to health professionals and the general public,” comments Mujtaba Rahim, CEO of Archroma Pakistan.

“Liberty has a presence of more than five decades with high achieving accolades. Our processing units are fully equipped with latest equipment complying with international standards. We take this new partnership with Archroma as a start of building a strong relationship in the area of medical textiles. The COVID-19 pandemic has given a wake-up call to work extensively towards enhancing healthcare facilities. We are looking forward to new innovations in producing top-class PPEs,” adds Taimoor Mukaty, Director of Liberty Textile Mills Limited.

CHEMLOGIS and SANITIZED AG: New strategic sales partnership for the Sanitized® antimicrobial polymer additives in Mexico (c) SANITIZED AG
CHEMLOGIS’s CEO Ing. León Freiman K.
30.07.2020

CHEMLOGIS and SANITIZED AG: New strategic sales partnership for the Sanitized® antimicrobial polymer additives in Mexico

Mexico and Switzerland - SANITIZED customers in the polymer industry in Mexico will profit from CHEMLOGIS’s expertise and established sales network. The Sanitized® antimicrobial additives for hygiene function and material protection for polymers will be marketed in Mexico by our new sales partner.

SANITIZED and CHEMLOGIS, two experts in their fields with similar understanding of values, have joined forces; both deal in high-performance products for the Polymer industry combined with the best possible service, which begins with the conception of value-added products and their optimum use. This collaboration with SANITIZED is a good fit for the portfolio as both companies focus on innovative, customer-specific solutions.

Mexico and Switzerland - SANITIZED customers in the polymer industry in Mexico will profit from CHEMLOGIS’s expertise and established sales network. The Sanitized® antimicrobial additives for hygiene function and material protection for polymers will be marketed in Mexico by our new sales partner.

SANITIZED and CHEMLOGIS, two experts in their fields with similar understanding of values, have joined forces; both deal in high-performance products for the Polymer industry combined with the best possible service, which begins with the conception of value-added products and their optimum use. This collaboration with SANITIZED is a good fit for the portfolio as both companies focus on innovative, customer-specific solutions.

With the addition of the antimicrobial Sanitized® additives at CHEMLOGIS, the Polymer industry gets a new overall package, offering more than just products for hygiene function and material protection. As an addition to the core product services, SANITIZED supports development and production, regulatory queries and marketing through the use of the Sanitized® Ingredient Brand, which characterizes the end products within their differentiation and emphasis on quality.

The antimicrobial additives for Polymers from SANITIZED protect end products from bacterial infestation, growth of algae and mildew, material degradation, biofilms, pink stain, and odors caused by microbes. The Polymer industry uses the antimicrobial additive in flooring, industrial coatings, artificial leather, roof membranes, pool liners, tarpaulins, and all extruded products.

“Everyone at CHEMLOGIS is very excited to partner with SANITIZED for the sale of their antimicrobial products to the Polymer processors in Mexico. Together we bring a highly focused approach to customer´s needs in terms of technology service and products” says CHEMLOGIS’s CEO Ing. León Freiman K.” “The technical competence and the strong customer focus impress me about CHEMLOGIS”, says Michael Lüthi, Head of BU Polymer at SANITIZED AG.

Source:

EMG

Sustainable leadership for GtA with new Monforts Montex wide width lines (c) AWOL Media
GtA Managing Director Andreas Niess
27.07.2020

Sustainable leadership for GtA with new Monforts Montex wide width lines

Following the successful commissioning of two new Monforts Montex wide-width stenter lines and additional environmental management equipment at its plant in Germany, GtA – Society for Textile Equipment GmbH – is aiming to be the first textile finishing company to become entirely CO2-neutral in the manufacture of all of its products by 2025.

GtA is a partner company to Germany’s large-format digital printing fabric leader, Georg and Otto Friedrich GmbH, which has has this year been able to considerably expand its portfolio due to the new Monforts lines.

Headquartered in Gross-Zimmern, close to Frankfurt, Georg and Otto Friedrich GmbH and its partners in Germany have an annual production of 37 million square metres of warp knits for a range of end-use applications, including garments, automotive interiors and technical textiles, but increasingly with a concentration on digital printing substrates.

Fault-free textiles

Following the successful commissioning of two new Monforts Montex wide-width stenter lines and additional environmental management equipment at its plant in Germany, GtA – Society for Textile Equipment GmbH – is aiming to be the first textile finishing company to become entirely CO2-neutral in the manufacture of all of its products by 2025.

GtA is a partner company to Germany’s large-format digital printing fabric leader, Georg and Otto Friedrich GmbH, which has has this year been able to considerably expand its portfolio due to the new Monforts lines.

Headquartered in Gross-Zimmern, close to Frankfurt, Georg and Otto Friedrich GmbH and its partners in Germany have an annual production of 37 million square metres of warp knits for a range of end-use applications, including garments, automotive interiors and technical textiles, but increasingly with a concentration on digital printing substrates.

Fault-free textiles

A new standard in pure white, 100% clean and fault-free textile substrates has been demanded by this market in recent years due to the rapid growth in digitally-printed banners and billboards – often referred to as ‘soft signage’.

The substrates of choice for digital printing are 100% polyester warp knits which are resilient and allow excellent take-up of inks, and vibrant colours and clear and precise images to be achieved with digital printing techniques. The knitted construction also has the advantage of elasticity, which is a plus in terms of flexibility for installers.

Critically, the warp knitted fabrics have extremely smooth surfaces which is becoming increasingly important due to the general move away from PVC coatings which were the standard in the past.

It was to finish these fabrics for Georg and Otto Friedrich GmbH as well as providing such services for many other customers, that the GtA plant in Neresheim, Baden-Württemberg, was established in 2015.

The purpose-built plant on a greenfield site was initially equipped with a fully-automated, 72 metre long Monforts installation comprising a washing machine integrated with a 3.6 metre wide, seven-chamber Montex stenter. The line quickly went from single to double shift production and then to 24/7 operation  to meet demand.

Expanded widths

Building on the success of this installation, GtA has now installed two more Montex stenter lines – both in expanded working widths of 5.6 metres and purpose-built at Montex GmbH in Austria.

A six-chamber Montex unit is combined with a washing machine to guarantee the purity of the substrates, while a five-chamber line is integrated with a wide-width coating machine. This new coating capability at GtA has led to a number of new additions to the Georg and Otto Friedrich DecoTex range for digital printing, including wide width fabrics with flame retardant, antimicrobial and non-slip finishes.

The new Montex stenter lines benefit from all of the latest innovations from Monforts, including the Smart Sensor system for the optimised maintenance planning of key mechanical wear components on the stenters. A comprehensive overview of the condition of all parts at any time is now available for operators within the highly intuitive Qualitex visualization software.

With Qualitex, all article-specific settings can be stored and the formulations for thousands of treatment processes called up again at any time. Individual operators can also personalise their dashboards with the most important machine functions and process parameters.

Environmental commitment

GtA is run by a seasoned team of textile professionals led by Managing Director Andreas Niess.

“We have received excellent service from Monforts from the outset and we were happy to place the order for these two new lines as part of our ongoing cooperation,” he says. “With all of the latest Monforts advances in technology we are fully in control of all production and quality parameters with these lines, as part of our significant commitment to innovative environmental technology.”

The GtA plant, which operates in near-cleanroom conditions, has also been equipped with proprietary technology to fully exploit the Monforts air-to-air heat recovery systems that are now standard with Montex stenters.

“Around 30 per cent of our investment volume at the site goes to energy-saving measures and we are sure that this commitment is worthwhile,” Mr Niess says. “As an example, our integrated heat recovery system fully exploits the waste heat from the process exhaust air and the burner exhaust gases of the Monforts stenters, allowing us to achieve an exhaust air temperature of  between 30 to 34°C, compared to what would conventionally be between 140 to 160°C. Another focus has been on exhaust air purification technology and here too, the latest technology has been installed with integrated heat recovery elements.”

This, he adds, saves 52% of the energy that would normally be used – equating to 5,800,000 KwH per year. The necessary audits for energy-efficient companies are also carried out annually.

In addition, GtA has purpose-designed the automatic chemical mixing and dosing systems that feed the padders for the key treatments that are carried out on the fabrics through the stenters.

The company is going further, however, in its pursuit of clean production and raw materials.

"We want to be an asset and not a burden on our immediate environment and therefore do not use any additives containing solvents," Mr Niess says. “We were the first to use fully halogen-free flame retardant chemistry, and we use bio-based, finely ground alumina products for the washing process instead of surfactants. PES polyester yarns made from recycled material are also increasingly used and the latest additions to our raw materials portfolio, the RC-Ocean products, are made from recycled sea plastic.

“We are now planning a combined heat and power plant for the production of electrical energy and heat and we will also build a photovoltaic system that converts solar radiation into electrical energy. GtA wants to be the first textile finishing company to be CO2-neutral in the manufacture of all of its products by 2025. The complete heat supply and heating for the 13,000 square metre production hall, as well as the office building and the hot water supply for the domestic water, is already energy-neutral. We are convinced that this commitment will pay off in the long term and our positive business development proves that sustainability and business profitability are perfectly compatible.”

In addition to the products for Georg and Otto Friedrich GmbH, GtA  offers its manufacturing capacities for other customers as a contract service.

All products are manufactured in accordance with Öko-Tex Standard 100, product class 1 and the company is also involved in the research and development of new sustainable manufacturing processes, in cooperation with many regional universities and funding project partners.

Source:

AWOL Media for A. Monforts Textilmaschinen GmbH & Co. KG

Enormes Interesse an virtueller interpack von Markt- und Innovationsführer Sappi (c) Sappi Europe
Sappi successfully ran its virtual interpack 2020 conference from 6 to 31 May.
23.06.2020

Huge interest in virtual interpack conference from the market and innovation leader Sappi

Sustainable solutions that pack a punch  

With over 6,500 visitors and more than 2,000 participants at a total of 720 minutes of live presentation sessions and with many potential new customers in the live info chat, the virtual interpack conference organised by Sappi was a resounding success. Sappi presented its latest developments, future prospects and current range of packaging and speciality papers at the event. In addition to further networking opportunities, the visitors took full advantage of the chance to get in contact with the Sales team.

Sustainable solutions that pack a punch  

With over 6,500 visitors and more than 2,000 participants at a total of 720 minutes of live presentation sessions and with many potential new customers in the live info chat, the virtual interpack conference organised by Sappi was a resounding success. Sappi presented its latest developments, future prospects and current range of packaging and speciality papers at the event. In addition to further networking opportunities, the visitors took full advantage of the chance to get in contact with the Sales team.

  • For the packaging of the future: sustainable, high-quality paper
  • Second-generation barrier papers ensure optimal protection of goods as food packaging
  • Providing what the world wants: fully recyclable packaging

Based on the motto ‘Pro Planet: Paper Packaging – welcome to the new pack-age’, the market leader in functional paper packaging presented numerous opportunities at its virtual interpack 2020 conference for its customers to package their food or non-food products in sustainable, premium packaging. In doing so, the company is contributing to the UN’s sustainability objectives. With the Sappi Guard range, Sappi presented barrier papers that render additional special coatings and laminations redundant and can be recycled in the paper stream. Featuring integrated barriers, they ensure that the product quality of foods and other goods is preserved. The second generation of barrier papers, now even more environmentally friendly, was also introduced at the virtual event. Another area of focus of the virtual interpack event was sealable papers, suitable for a wide range of packaging applications in the food and non-food sectors.

Of course, the concept of sustainability was also a key issue at the conference. As a home-compostable paper, Algro Nature meets the current demand for fully recyclable packaging. Sappi thus remains true to its goal of presenting its customers with more and more environmentally friendly solutions for the benefit of people and the environment.

‘We were overwhelmed by the success of our first virtual interpack conference, but we look forward to having direct contact again in spring 2021 in Düsseldorf,’ says Thomas Kratochwill, Vice President Sales & Marketing Packaging and Speciality Papers at Sappi Europe, with regard to the delayed interpack conference.

Source:

Marketing Communications Specialist Speciality Papers
Sappi Europe

Logo monforts
Logo monforts
09.03.2020

Monforts ATC adventures in aquaculture

Monforts has recently been involved in a number of R&D trials aimed at improving the performance of the fishing cage nets employed in fish farming operations at its Advanced Technology Centre (ATC) in Mönchengladbach, Germany.

The cultivation of both freshwater and saltwater fish populations under controlled conditions is a global industry valued at around $200 billion annually and only made possible with the use of huge aquaculture nets.

Monforts has recently been involved in a number of R&D trials aimed at improving the performance of the fishing cage nets employed in fish farming operations at its Advanced Technology Centre (ATC) in Mönchengladbach, Germany.

The cultivation of both freshwater and saltwater fish populations under controlled conditions is a global industry valued at around $200 billion annually and only made possible with the use of huge aquaculture nets.

Biofouling
“These nets are very prone to biofouling and to avoid its negative impacts, high-pressure robotic jets are now used to clean them,” explains Monforts Head of Technical Textiles Jürgen Hanel. “Net cleaning is expensive and can also damage current antifouling coatings on the nets, causing contamination as well as fish health and welfare risks.
The development of more effective antifouling coatings for fishing cage nets has been one aspect of R&D work at the Monforts ATC, while the use of how alternative fibres could potentially be coated or finished to replace the polyamide which is currently most widely used has also been explored.
The issue of plastics and synthetic fibres in the oceans has generated global media attention recently, and the aquaculture industry is exploring all avenues that will lead to more sustainable practices.

Expansions
Since its opening in 2013, over €3 million has been invested in equipment at the Monforts ATC, which over an area of 1,200 square metres houses two full finishing lines, engineered to accommodate an extremely diverse range of processes, in addition to a Thermex range for the continuous dyeing of denim.

Source:

AWOL Media

Sicomin Launches New Bio Systems at JEC World 2020. (c) Sicomin
Sicomin Launches New Bio Systems at JEC World 2020.
17.02.2020

Sicomin Launches New Bio Systems at JEC World 2020.

Sicomin continues to assert itself as the leading formulator and supplier of high-performance, bio-based epoxy resin systems with the launch of new bioresins at JEC World 2020, Hall 6, Booth 43. The group will unveil a variety of products that are each available in industrial quantities for series production within Automotive, Wind Energy and Civil Engineering.

Sicomin continues to assert itself as the leading formulator and supplier of high-performance, bio-based epoxy resin systems with the launch of new bioresins at JEC World 2020, Hall 6, Booth 43. The group will unveil a variety of products that are each available in industrial quantities for series production within Automotive, Wind Energy and Civil Engineering.

Bio Fire Retardant Epoxy Gelcoat for Wind Energy and Infrastructure
Sicomin will showcase SGi 128, an innovative intumescent epoxy gelcoat developed specifically for fire retardant coating applications for critical components found in the Wind Energy and Civil Engineering markets.
SGi 128 Gelcoat is produced with 38% of its carbon content derived from non-oil sources and is a halogen free gelcoat that provides outstanding fire protection for epoxy laminates and extremely low smoke toxicity. Available with both fast and slow hardeners, this easy to apply epoxy system forms a much tougher and waterproof part surface than traditional intumescent coatings. Sicomin’s SGi 128 is available in industrial volumes with short lead times and has been successfully tested to EN 13501 (EUROCLASS B-S1-d0) and ASTM E84 (Class A).

NEW Bio Resin for HP-RTM processing for Automotive
Sicomin’s new bio-resin specifically formulated for HP-RTM processing, SR GreenPoxy® 28, is the sixth product in Sicomin’s renowned GreenPoxy® range. SR GreenPoxy® 28 is a fast cycle, low toxicity, third generation bio-based formulation aimed specifically at the HP-RTM moulding processes used for both high performance Automotive structural parts and aesthetic carbon fibre components. The new formulation has been optimized for fast production cycle times and superior mechanical performance and is a more sustainable alternative to traditional resins providing exceptional performance and quality for high volume programmes.

GreenPoxy® InfuGreen 810 on display with the GREENBOATS Flax 27 Daysailer on the JEC Planets
With very low viscosity at room temperature, InfuGreen 810 has been formulated to support manufacturers seeking bio-based alternatives for producing parts using injection or infusion techniques. Produced with 38% plant-based carbon content, InfuGreen 810 holds the DNV GL certification, providing extra assurance of the product’s quality, efficiency and safety standards. This high-performance epoxy infusion system is demonstrated at JEC World through the display of the GREENBOATS Flax 27 daysailer on the JEC Planets.

More information:
JEC World Sicomin
Source:

100percentmarketing

HANRO 201 Balanceshirt (c) Jersey manufacturer TINTEX
HANRO 201 Balanceshirt
06.02.2020

TINTEX @ PREMIÈRE VISION PRESENTS NATURALLY ADVANCED EVOLUTION

THE S/S 2021 SMART COLLECTION AND STRATEGY: “TEAMING UP IS THE RESPONSIBLE WAY FORWARD”
At Première Vision in Paris, February 11th – 13th Jersey manufacturer TINTEX presents its S/S 2021 collection and a new strategic approach to make the world a better place, a garment at a time in  Hall 5 Booth R50/S43, and Hall 3 Smart Creation Booth S7. “That’s why we decided to update our statement-motto in Naturally Advanced Evolution: a promise and an invitation to work together to develop further collections combining an environment-driven approach with cutting-edge technology.” Says Ricardo Silva, Head of Operations of TINTEX.

THE S/S 2021 SMART COLLECTION AND STRATEGY: “TEAMING UP IS THE RESPONSIBLE WAY FORWARD”
At Première Vision in Paris, February 11th – 13th Jersey manufacturer TINTEX presents its S/S 2021 collection and a new strategic approach to make the world a better place, a garment at a time in  Hall 5 Booth R50/S43, and Hall 3 Smart Creation Booth S7. “That’s why we decided to update our statement-motto in Naturally Advanced Evolution: a promise and an invitation to work together to develop further collections combining an environment-driven approach with cutting-edge technology.” Says Ricardo Silva, Head of Operations of TINTEX.

“Textile producers and fashion brands should develop their partnership in a much more collaborative way.” Say Says Ricardo Silva, Head of Operations of TINTEX. In a move towards his partners, the company has re-organised its products collection into 4 distinct categories and further evolved its production process in order to guarantee the highest quality and performance of its fabrics and, at the same time, to become more competitive and to allow its clients to orientate better and easily find the most suitable and practical solution. COLLECTION focuses on seasonal proposals while EXPRESSIONS includes a range for all-year-round collections.

THE SS 2021 COLLECTION is imbued with sustainability, innovation and a collaborative attitude. The new range comprises 24 new references built focusing on responsible materials – including recycled or recyclable (100% same raw material), tactile finishes and active performances with smart and cutting-edge technical background. “The main area we developed for the S/S 2021 collection was carefully selected starting from the inputs we had from our partners during some of the most successful collaborations in the past 2 years,” adds Ana Eusebio, designer.

And just to keep the conversation about sharing innovation at best, TINTEX is officially shading the light on its Coating Unit that, thanks to continuous investments, will be able to deliver Naturally Advance Solutions in terms of finishings, not just for TINTEX but also for woven producers that are aligned with the corporate commitment. Come to discover TINTEX portfolio of smartly developed coatings at its booth at Smart Creation, hall 3.

 

More information:
TINTEX Première Vision Paris
Source:

GB Network

archroma Photo: Archroma
15.07.2019

Archroma to introduce new water-based ultra-low VOC Coating Technology

Archroma has launched at the recent ITMA exhibition its new Lurapret® N5396 & N5392 liq, a water-based ultra-low VOC polyurethane (PU) polymer coating technology.

The innovation was developed in compliance with “The Archroma Way: safe, efficient, enhanced, it’s our nature”. The approach finds its origin in Archroma’s deep belief that it is possible to make the textile industry sustainable, economically and ecologically.

Coatings are used in the textile industry to achieve features such as waterproofness, flexibility, durability and UV resistance. With the growing demand for safer and more ecological products, water-based PU coatings are progressively prevailing as the preferred coating technology.

Archroma has launched at the recent ITMA exhibition its new Lurapret® N5396 & N5392 liq, a water-based ultra-low VOC polyurethane (PU) polymer coating technology.

The innovation was developed in compliance with “The Archroma Way: safe, efficient, enhanced, it’s our nature”. The approach finds its origin in Archroma’s deep belief that it is possible to make the textile industry sustainable, economically and ecologically.

Coatings are used in the textile industry to achieve features such as waterproofness, flexibility, durability and UV resistance. With the growing demand for safer and more ecological products, water-based PU coatings are progressively prevailing as the preferred coating technology.

More information:
Archroma ITMA 2019
Source:

Archroma

14.06.2019

RUDOLF GROUP: sustainability and performance with ECO-VENT®

A new generation of ecological PU coatings with water vapour permeability

Today, nearly all “breathable“ PU direct coatings are applied from solvent systems. These products partly contain very harmful and environmentally hazardous solvents.
To solve the “solvent“ problem, RUDOLF GROUP developed ECO-VENT®:

A water-based coating solution that opens up new perspectives for numerous coated fabrics, which are permeable to water vapour and, thus, breathable.
The optimum PFC-free, waterproof and breathable protective clothing can be finished with RUDOLF’s cluster of supreme technologies:

  • Outer fabric finished with BIONIC-FINISH®ECO
  • Direct coating made from ECO-VENT®
  • Lining with moisture control due to hydrophilic HYDROCOOL®

A new generation of ecological PU coatings with water vapour permeability

Today, nearly all “breathable“ PU direct coatings are applied from solvent systems. These products partly contain very harmful and environmentally hazardous solvents.
To solve the “solvent“ problem, RUDOLF GROUP developed ECO-VENT®:

A water-based coating solution that opens up new perspectives for numerous coated fabrics, which are permeable to water vapour and, thus, breathable.
The optimum PFC-free, waterproof and breathable protective clothing can be finished with RUDOLF’s cluster of supreme technologies:

  • Outer fabric finished with BIONIC-FINISH®ECO
  • Direct coating made from ECO-VENT®
  • Lining with moisture control due to hydrophilic HYDROCOOL®
More information:
Rudolf Group ECO-VENT
Source:

RUDOLF GmbH

Jürgen Hanel, Head of Technical Textiles at Monforts. (c) A. Monforts Textilmaschinen GmbH & Co. KG
04.04.2019

Peak performance, whatever the technical fabric…

At next month’s Techtextil 2019 in Frankfurt, Germany, A. Monforts Textilmaschinen GmbH & Co. KG will be highlighting all of the innovative features that have made the Montex stenter the undisputed leader in the field of technical fabric finishing.

“Techtextil is a very important show for us, because technical textiles are a key pillar of our production programme and many of our existing customers will be exhibiting or attending, as well as those we have yet to meet,” says Jürgen Hanel, Head of Technical Textiles at Monforts. “The show provides us with an opportunity to explain the diverse end-products that can be successfully finished on our stenters, as well as with our coating units.”

A number of successful recent Monforts Montex stenter installations in Europe, for example, are dedicated to the production of wide-width digital printing substrates, to high volume automotive fabrics and to heavy duty filter media, to name just three advanced technical materials.

At next month’s Techtextil 2019 in Frankfurt, Germany, A. Monforts Textilmaschinen GmbH & Co. KG will be highlighting all of the innovative features that have made the Montex stenter the undisputed leader in the field of technical fabric finishing.

“Techtextil is a very important show for us, because technical textiles are a key pillar of our production programme and many of our existing customers will be exhibiting or attending, as well as those we have yet to meet,” says Jürgen Hanel, Head of Technical Textiles at Monforts. “The show provides us with an opportunity to explain the diverse end-products that can be successfully finished on our stenters, as well as with our coating units.”

A number of successful recent Monforts Montex stenter installations in Europe, for example, are dedicated to the production of wide-width digital printing substrates, to high volume automotive fabrics and to heavy duty filter media, to name just three advanced technical materials.

Digital print
Three Montex stenters have just been installed at the plant of a leading finisher of substrates for digital printing substrates in Germany – two of them in extra-wide widths of 5.4 metres – for drying after both washing and coating processes.

A new standard in pure white, 100% clean and fault-free textile substrates has been demanded in recent years by the rapid growth in digitally-printed banners and hoardings – often referred to as ‘soft signage’.

“The substrates of choice for digital printing are 100% polyester warp knits which have extremely smooth surfaces,” says Hanel. “This is becoming increasingly critical due to the general move away from PVC coatings which were the standard in the past. Quality inspection and control systems analyse every square metre of fabric to ensure completely uniform and blemish-free production.”

The fabrics produced are resilient and allow excellent take-up of inks for vibrant colours and clear and precise images to be achieved with digital printing techniques. The knitted construction also has the advantage of elasticity, which is a plus in terms of flexibility for soft signage installers.
These fabrics are being supplied fully finished, in weights of between 50-350gsm and in rolls of up to 600kg or 1,800 metres.

 

12.03.2019

Recycling of Coated and Painted Textile and Plastic Materials

The EU-funded Project, in which Devan Chemicals is a key partner, held a kick off meeting end of February 2019 at the EU Commission in Brussels, Belgium. The project consortium, led by Belgian R&D centre CENTEXBEL, consists of 17 European partners from across the value chain including design, manufacturing, NGOs, and research and innovation.

The focus of the consortium is on coated and painted textiles and plastic materials which are currently not recyclable. Ambitious plastic recycling targets of 50% have been set by the European Plastics Industry, and to meet these targets, smart solutions to enable the circular use of textile and plastic parts with multi-layer coatings must be considered.

DECOAT has therefore been established to investigate triggerable smart polymer material systems and appropriate recycling processes. The solutions will be based on smart additives (like microcapsules or microwave triggered additives) that will enable the efficient of coatings and other finishes, activated by a specific trigger (heat, humidity, microwave, chemical) to permit recycling.        

The EU-funded Project, in which Devan Chemicals is a key partner, held a kick off meeting end of February 2019 at the EU Commission in Brussels, Belgium. The project consortium, led by Belgian R&D centre CENTEXBEL, consists of 17 European partners from across the value chain including design, manufacturing, NGOs, and research and innovation.

The focus of the consortium is on coated and painted textiles and plastic materials which are currently not recyclable. Ambitious plastic recycling targets of 50% have been set by the European Plastics Industry, and to meet these targets, smart solutions to enable the circular use of textile and plastic parts with multi-layer coatings must be considered.

DECOAT has therefore been established to investigate triggerable smart polymer material systems and appropriate recycling processes. The solutions will be based on smart additives (like microcapsules or microwave triggered additives) that will enable the efficient of coatings and other finishes, activated by a specific trigger (heat, humidity, microwave, chemical) to permit recycling.        

Devan’s specific role is in the development of microcapsules that will release its active core on application of a certain trigger (e.g. heat) at the end of life of the article. This active core material may be something that, for example, will promote the detachment of different coating layers (by separating them), opening the possibility for recyclability/re-use of the base materials. Different active core ingredients will be evaluated, and Devan will develop processes for each type of core ingredient and for each type of coating layer/matrix.

The bold aim of the four-year project is to decrease landfill by 75% of coated articles that are presently difficult to recycle, such as clothing, electronic goods and automotive components. A reduction in the carbon footprint by at least 30% for the considered products is aimed for. By enabling the recycling of such materials, DECOAT is expected to generate in the medium term a new market valued at over 150 million Euros in Europe.

More information:
Devan Chemicals NV Devan
Source:

Marketing Solutions NV

(c) CHOMARAT
30.01.2019

CHOMARAT INVESTS IN ITS COATINGS & FILMS BUSINESS: NEW EXTRUDER, NEW GRAINING LINE

Chomarat, a leader in technical textiles and composite reinforcements, is developing its Coatings & Films business at its French sites. The Group has just acquired an extruder and a graining line to increase its production capacities and develop new, more efficient solutions, particularly in the field of TPO (polyolefin thermoplastics). These two technological investments are part of the €35 million investment plan announced by the Group in mid-2017.

AN EXPANDED OFFER WITH THE NEW GRAINING LINE
The graining line gives texture to the coated textile and provides a differentiation of appearance or a functionalization, such as non-slip or durability. "We will use this new technology to broaden the scope of material we process (including the production of TPO sheets with or without backing), and to improve the perceived quality by a better grain definition," explains Philippe Chomarat, Director of the Coatings & Films business at Chomarat. This technological investment enables the Group to increase its production capacities and offer new solutions for the automotive and luxury bag markets.

Chomarat, a leader in technical textiles and composite reinforcements, is developing its Coatings & Films business at its French sites. The Group has just acquired an extruder and a graining line to increase its production capacities and develop new, more efficient solutions, particularly in the field of TPO (polyolefin thermoplastics). These two technological investments are part of the €35 million investment plan announced by the Group in mid-2017.

AN EXPANDED OFFER WITH THE NEW GRAINING LINE
The graining line gives texture to the coated textile and provides a differentiation of appearance or a functionalization, such as non-slip or durability. "We will use this new technology to broaden the scope of material we process (including the production of TPO sheets with or without backing), and to improve the perceived quality by a better grain definition," explains Philippe Chomarat, Director of the Coatings & Films business at Chomarat. This technological investment enables the Group to increase its production capacities and offer new solutions for the automotive and luxury bag markets.

INCREASING PERFORMANCE WITH THE NEW EXTRUDER
The new extruder increases the Chomarat production capacity for coated textiles and allows production in larger widths. The technology consumes less energy and emits very low level of VOCs, in line with the Group's sustainable approach. It also supplements existing solutions for developing biosourced coated fabrics. "This is a strategic investment for Chomarat, as in addition to PVC, we will be able to work with new materials such as TPO, TPU and new biosourced materials. We will offer innovative solutions for all our markets—pipes, luxury bag, automotive and protection," concludes Philippe Chomarat.

More information:
CHOMARAT
Source:

AGENCE APOCOPE