From the Sector

On March 31, 2025, DEMGY Group took a decisive step in its international development strategy by acquiring the American company TOOL GAUGE, which specializes in the manufacture of plastic components for the interior of aircraft cabins. This acquisition will enable DEMGY to consolidate their position as one of the world leaders in high value-added plastics processing for civil and military aeronautics.

With this operation, DEMGY is extending its footprint on the North American market, a strategic territory for the aerospace sector. The American company, now renamed DEMGY Pacific, is thus joining a group already present in France, Germany, Romania and the United States, bringing the total number of the group's industrial sites to 10.

Recognized expertise for the benefit of American aerospace
Based in Tacoma, Washington State, TOOL GAUGE has nearly 60 years of experience in the processing of high-performance polymers and the machining of precision parts. Recognized for its operational excellence, it has been awarded the Silver Performance Excellence Award by Boeing for 9 consecutive years.

The company has two complementary production units: one dedicated to plastic injection, particularly for interior fittings in aircraft cabins, and the other specializing in the machining of metal and plastic parts. This technical expertise considerably strengthens DEMGY's offering to major clients in the aerospace sector.

Airbus, Boeing: DEMGY stands out as a key partner
This strategic acquisition enables DEMGY to become a tier 1 supplier for Boeing and Airbus, as well as a tier 2 supplier for all their equipment manufacturers in Europe and North America. This positioning considerably strengthens the group's visibility and attractiveness on the global aerospace market.

"By strengthening its leadership in high value-added plastics processing for the aerospace and defense industries, the DEMGY Group has become one of the world's leading, if not the leading, supplier of plastic parts for cabin interiors directly to Airbus and Boeing, as well as to all American and European aircraft equipment manufacturers," says Pierre-Jean LEDUC, Chairman and CEO of DEMGY Group. "This enables us to deploy our high and extreme performance plastics solutions on a much larger scale".

Integration driven by DEMGY Group's cross-functional synergies
DEMGY Pacific will be managed by Mike Walter, also President of DEMGY Chicago, and Eric Wilmoth, Vice-President of Operations. Both will be tasked with implementing industrial and commercial synergies with all the entities of the group, particularly in terms of injection, assembly and decoration.

This integration will promote the development of global solutions to meet the growing demands of the aerospace industry in terms of lightness, performance and durability.

Target of 200 million euros: managed growth
With its 10 industrial sites and 950 employees, DEMGY forecasts sales of over 130 million euros by 2025. Our group's ambition is to reach 200 million euros by 2030, capitalizing on its unique know-how, capacity for innovation and proximity to major customers.

Materials lightening at the heart of decarbonization
For several years, DEMGY has been committed to reducing the carbon footprint of industries, by designing polymer materials that are lighter than metal, durable and recyclable.Thanks to our circular Multiplasturgy® offer, we integrate eco-design from the product development phase.

INDA, the Association of the Nonwoven Fabrics Industry, in partnership with International Filtration News magazine, announces the finalists for the inaugural FiltXPO™ Awards. Recognizing outstanding achievements across the entire filtration value chain, the awards celebrate groundbreaking advancements that utilize nonwoven fabrics and technology.

Presented at FiltXPO™, April 29-May 1, 2025, at the Miami Beach Convention Center, Florida, these awards highlight exceptional innovations in three categories:

• Air/Gas Filtration Media
• Water/Liquid Filtration Media
• Filtration Equipment

Each nominated product has demonstrated creativity, uniqueness, technical sophistication, and the potential to significantly advance filtration performance and sustainability. Voting takes place on the International Filtration News website and the deadline to submit votes is April 18, 2025:

FiltXPO Air/Gas Filtration Award

• Hollingsworth & Vose – NanoWave® ESA
  Introducing NanoWave®ESA, an all-synthetic, 3D filter media free from PFAS. This revolutionary product enables production of highly efficient, comfortable, stretchable respiratory protection, suitable for various protective applications.
• Lanaco – EcoStatic® ML Series Filter Media
  Lanaco’s wool-based air filtration solution utilizes advanced electrostatic technology, providing exceptional efficiency and ultra-low pressure drop, even under challenging environmental conditions. USDA-certified as 100% Biobased, EcoStatic® ensures sustainability without sacrificing performance.
• Greentech Environmental LLC – Greentech Filters with ODOGard®
  ODOGard® technology deeply integrates odor-neutralizing polymers into nonwoven and nanofiber filters, offering an innovative, non-toxic approach to indoor air quality. ODOGard® significantly enhances filtration durability and performance.

FiltXPO Water/Liquid Filtration Award

• Ahlstrom – BioProtect™
  Ahlstrom’s sustainable BioProtect™ material offers superior dye-catching performance for laundry applications. Manufactured from 100% naturally derived fibers and OC-Biobinder®, BioProtect™ is both biobased and home compostable, combining premium performance with environmental responsibility.
• Periodic Products, Inc. – MetalXtract® Filter Media
  Using patented Chelok® Polymer Technology, MetalXtract® provides remarkable metal adsorption capabilities—100 to 500 times greater than traditional resins—across a wide pH range. Ideal for wastewater treatment and environmental remediation, this biodegradable solution effectively controls contamination at high flow rates.

FiltXPO Filtration Equipment Award

• Luwa America Inc. – Multi Cell Filter (MCV)
  The space-saving MCV significantly reduces required floor space by approximately 70% compared to traditional drum filters. Its intelligent PLC-controlled design optimizes filter cleaning cycles, reduces energy usage, and substantially cuts operational costs and carbon footprint.
• Oerlikon Neumag – hycuTEC
  Oerlikon Neumag’s innovative hycuTEC technology hydrocharges nonwoven filter media, achieving over 99.9% filtration efficiency with dramatically lower pressure loss and minimal resource consumption. Easy to integrate and retrofit, hycuTEC represents a breakthrough in high-efficiency filtration media production.
• Filtration Advice Inc. – FA-TCO Software
  This cutting-edge software provides comprehensive Total Cost of Ownership (TCO) analysis and predictive modeling for air filtration systems. FA-TCO enables data-driven decisions, extending filter lifespans, reducing operational costs, and enhancing overall sustainability in filtration management.

Finalists will present their innovative solutions at FiltXPO, showcasing breakthroughs that elevate quality, efficiency, and sustainability across the filtration industry.

“We’re delighted to highlight these groundbreaking innovations that promise to reshape the filtration landscape,” said Matt O’Sickey, Ph.D., INDA’s Director of Education & Technical Affairs. “FiltXPO provides the perfect stage to recognize the industry’s most significant advances and inspire future developments.”

EDANA has announced the three nominees for the FILTREX™ Innovation Award 2025, recognizing outstanding innovation in the filtration industry. The FILTREX™ Innovation Award honors innovation in the filtration sector, recognizing the ongoing commitment to excellence by manufacturers of nonwoven-based filtration products and components.

The nominees are:

GESSNER – Lignin-Saturated Cellulose Filter Media
GESSNER’s innovative lignin-saturated cellulose filter media sets a new standard in sustainable filtration. Designed to reduce your product’s carbon footprint, this eco-friendly solution replaces fossil-based resins with renewable lignin, saving up to 100 kg of crude oil per ton of material. Perfect for engine air, oil, and fuel filter elements, it combines top-tier filtration performance and durability with lower formaldehyde emissions during curing. Experience sustainability without compromise - achieve high-efficiency filtration, optional flame retardancy, and a tangible step towards a greener future with our lignin filter media.

Hollingsworth & Vose – NanoWave®ESA
Hollingsworth & Vose is a manufacturer of engineered materials. Their innovation NanoWave®ESA is an all-synthetic 3D media designed for high efficiency respiratory protection. Filters can be designed with minimum media processing while extending the filter life. It is free of PFAS, is safe to use, and can meet the demand for smaller and smaller filters without compromising on comfort. NanoWave®ESA can be produced with a stretch so that highly efficient, stretchable, breathable and drapable garment can be cut to size.

Johns Manville – Evalith®
Johns Manville, a Berkshire Hathaway company, and a leader in the filtration business with manufacturing lines in Europe and the US, has pioneered an innovative recycling process that converts post-industrial HVAC bio-soluble glass microfiber filtration media waste into compounded pellets for injection molding. The resulting pellets, with 30% glass fiber, are being used to create durable, second-life products. This eco-friendly solution prevents landfill waste, reduces CO₂ emissions, and supports a circular economy.. It ensures that the produced PP tapes from the starEX tape extrusion line are wound into perfect packages that improve productivity and fabric quality on the looms. The bevelled bobbin edges avoid that tapes come off during doffing, transport and handling and increase loom efficiency during weaving. The automatic bobbin change procedure of twinTAPE winders reduces operator work significantly, and the patented linear traverse system features an infinitely variable stroke, allowing a wide variety of bobbin designs. As the winder does not need lubrication, maintenance work is reduced to cleaning, which saves significant amounts of operator time.

Each of the three companies will have a 10-minute slot to present its innovation during the FILTREX™ 2025 event, held on 25-26 March 2025 in Vienna, Austria. Attendees will have the opportunity to cast their votes and select the winner, with the award being presented during a reception at the end of the first day.

Since its launch in 2004, FILTREX™ has established itself as the leading platform for professionals in the filtration media sector. This two-day conference gathers executives and technical experts from across the industry, including filter media producers, converters, raw material suppliers, testing equipment manufacturers, laboratories, and research institutions. The programme offers insights into market trends, cutting-edge filter materials, advancements in media design, air and liquid filtration, automotive applications, and developments in testing and standardization.

When PERFORMANCE DAYS opens its doors on October 23 and 24, 2024, in Halls A1 and A2 at the Messe München exhibition grounds, visitors will once again find fabric innovations for Fall/Winter 2026 across the segments of performance wear, footwear, accessories, and, for the first time, bodywear. The jury, composed of renowned industry experts, reviewed the latest fabrics for the 2026 season in the Trend, Footwear, and Bodywear Forum, looking for outstanding innovations. A total of one Performance Award and one Eco Performance Award were presented.

PERFORMANCE DAYS continues to deliver plenty of highlights and innovations in technical fibers and materials in the Trend Forum at the winter exhibition. Since Fall 2023, the event has also focused on the footwear segment, summarizing the latest trends and news in the dedicated Footwear Forum. Starting in October 2024, the organizers will introduce a new Bodywear Collective, complete with a corresponding Trend Forum. In close collaboration with the London Contour Experts and designer and industry expert Nichole de Carle, PERFORMANCE DAYS will feature a Trend Forum dedicated to underwear, shapewear, bras & leggings, yoga in motion, and swimwear.

The expert jury, led by Marco Weichert, CEO of PERFORMANCE DAYS, Jury Head Alexa Dehmel, and guest jurors Regina Goller, a textile expert with experience in sustainable functional fabrics at companies like Odlo, Puma, and Jack Wolfskin, as well as Stephan Prinz, Account Manager Germany at Klopman, praised the quality, sustainability approaches, and high level of innovation in the submissions. The jury awarded one Performance Award (Bodywear) and one Eco Performance Award (Apparel).

The winners are: A. Sampaio & Filhos – Têxteis SA & Penn Textile Solutions GmbH/Penn Italia SRL
For the Fall/Winter 2026 season, the jury selected three awards for outstanding fabrics.

Alongside the Eco Performance Award, which went to A. Sampaio & Filhos – Têxteis SA for the article “69222/Colorful chemistry featuring holistic farming,” one Performance Award
was also presented for the first time in the bodywear segment: Penn Textile Solutions GmbH/Penn Italia SRL made their debut in the Bodywear Forum with "13949.

ECO PERFORMANCE AWARD: A. Sampaio & Filhos – Têxteis SA / Article “69222 - Colorful Chemistry Featuring Holistic Farming”
In collaboration with Good Earth Cotton, this project focuses on sustainable farming practices to reduce the environmental impact of cotton while improving soil health, paving the way for a carbon-neutral future. The supplier is also exploring innovations with organic cotton grown using regenerative farming methods, expanding the scope for future eco-friendly concepts. Additionally, the fabric is dyed using biological dyes—an innovative technique where natural bacteria produce pigments that bond efficiently with the fabric a low temperatures without the use of petrochemicals. The fabric is available in pink and
sand.

Jury Statement: “This fabric takes this year’s focus topic to the next level! A. Sampaio & Filhos – Têxteis SA’s fabric innovation showcases the future of dyeing with microorganisms. Textile dyeing with living organisms is a sustainable and resource-efficient method that requires no harmful chemicals. Additionally, the fabric, made from 100% organic cotton, excels in performance due to an innovative body-mapping concept that provides optimal support during wear.”

PERFORMANCE AWARD: Penn Textile Solutions GmbH / Penn Italia SRL / Article “13949” This fabric, composed of 68% recycled polyamide and 32% ROICA, with a weight of 290 grams, is perfect for baselayer construction. It can be customized with the brand’s own design, featuring open structures and a 3D effect for added texture. Despite its structure, the fabric has an incredibly soft touch, ensuring maximum comfort during wear. Jury Statement: “Penn Textiles was a popular vote, an award worthy of the jury. The fabric has a combination of high density opaque areas with lighter breathable panels. A superior choice for the Bodywear Category because of its customisable 3D design aesthetic, printable qualities and second skin super soft touch. The fabric blend of Roica yarn and recycled PA has many admirable qualities for next to skin, including anti-odor, quick dry and outstanding stretch and recovery to adapt to the body shape. Fabric, with a perfect fit for body contouring products including leggings, underwear and light support shapewear.”

Polartec, a Milliken & Company brand and the premium creator of innovative and more sustainable textile solutions, announced that its Power Shield™ Pro fabric, which incorporates Biolon™* plant-based nylon, has won the 2024 R&D 100 Award in the Mechanical/Materials category. This renowned competition, now in its 62nd year, recognizes revolutionary scientific and technicological innovations from 16 countries. Winners are selected by an expert judging panel of 56 industry professionals from across the world.

Building on the performance legacy of Polartec® NeoShell™ – a 2012 R&D 100 Award winner – Polartec® Power Shield™ Pro is a planet conscious weather protection shell fabric technology, made with Biolon™ nylon. The highly durable, extremely breathable non-PFAS monolithic membrane construction provides 20/20 breathable waterproof protection (20k mm water resistance (ISO 811) / 20k g/m2/24hrs breathability (JIS L1099, B1). As a result, it stops rain and snow getting in, while allowing body moisture to escape. Made to withstand wear and tear for resilience you can rely on, its 48% plant-based content also lowers carbon footprint by up to 50 percent and reduces reliance on fossil fuels without impacting human food sources.

Indeed, Polartec® Power Shield™ Pro is a first-of-its-kind weather protection made from renewable, non-GMO plant-based nylon and an innovative non-PFAS membrane. In addition to being soft, flexible and highly versatile, it offers exceptional durability while delivering a 50% lower carbon footprint than virgin Nylon 6,6, the gold standard against which other nylons are measured. In addition, its chemical free composition is created in a bluesign® certified facility, ensuring its more responsible and sustainable manufacturing. And by mimicking the strength and pliability of traditional nylon, Power Shield™ Pro ensures long-lasting protection in addition to setting a new benchmark for environmentally-friendly performance fabrics.

Using bio-based and bio-degradable, recyclable insulation textiles to sustainably insulate heat and reduce energy consumption and the carbon footprint - the Aachen-based start-up SA-Dynamics has developed a solution for this dream of many building owners together with industrial partners. SA-Dynamics won the second Innovation Award in the "New Technologies on Sustainability & Recycling" category at the leading textile trade fairs Techtextil and Texprocess for this development.

The bio-based recyclable insulation textiles consist of 100 percent bio-based aerogel-fibres. They contain up to 90 percent air, trapped in the nano-pore system of the aerogel-fibres. The bio-based raw material is sustainably sourced and certified. The insulation textiles made from bio-based aerogel fibres are said to insulate the same or even better than synthetic insulating materials of fossil origin like PET, PE or PP and mineral or stone wool.

"By using bio-based aerogels, we are doing away with fossil-based materials and doing something for the environment and climate," explains Maximilian Mohr, Chief Technical Officer (CTO) at SA-Dynamics. "We are thus meeting the regulatory measures of the EU and the governments of many countries for more climate and environmental protection. By using bio-based, recyclable aerogels, we can revolutionise the world of construction.“

The Aachen-based start-up SA-Dynamics is made up of researchers from the Institut für Textiltechnik (ITA) and the Institute of Industrial Furnace Construction and Heat Engineering (IOB) at RWTH Aachen University.

The bio-based aerogel fibres originate from the LIGHT LINING research project of the BIOTEXFUTURE innovation area. The LIGHT LINING research project focussed on sports and outdoor textiles. The research results are transferable to the construction sector.

The Techtextil and Texprocess Innovation Awards ceremony will take place on 23 April 2024 at 12.30 pm in Hall 9.0 in Frankfurt/Main, Germany.

As part of the Aachen-Dresden-Denkendorf International Textile Conference in Dresden, the Chairman of the Walter Reiners Foundation of the VDMA, Peter D. Dornier, presented awards to four successful young engineers. Two promotion prizes and two sustainability prizes were awarded in the Bachelor and Diploma/Master categories. Academic works in which solutions for resource-saving products and technologies are developed are eligible for the sustainability prizes.

A sustainability prize worth 3,000 euros in the Bachelor's category was awarded to Franziska Jauch, Niederrhein University of Applied Sciences, for her Bachelor's thesis on pigment digital printing in denim production.

The promotion prize in the Bachelor's category, also worth 3,000 euros, went to Annika Datko, RWTH Aachen, for her work on determining the polyester content in used textiles.

Dave Kersevan, TU Dresden, was honoured with a sustainability prize in the Diploma/Master's category, endowed with 3,500 euros. The subject of his thesis was the development of a laboratory system for the production of needled carbon preforms.

This year's promotion award in the Diploma/Master's category, endowed with prize money of 3,500 euros, went to Flávio Diniz from RWTH Aachen. The subject of his Master's thesis was the feasibility of manufacturing ultra-thin carbon fibres.

The award ceremony 2024 will take place in April at the VDMA stand at the Techtextil fair in Frankfurt.

Toray Composite Materials America, Inc. headquartered in Tacoma, Washington, has been awarded the "Boeing Supplier of the Year" award, a leadership-nominated award given to supplier companies that support and propel Boeing's strategic objectives through risk-sharing and enduring partnerships. This year, 12 companies were selected from among 11,000 Boeing suppliers worldwide, and CMA was selected as one of them for the Alliance Award. This is Toray's second award from Boeing, receiving the Supplier of the Year Excellence Award in 2019.

Toray began supplying Boeing in 1975 when it first qualified TORAYCA™ T300 carbon fiber for commercial application on the Boeing 737. Since then, Toray has provided high-performance carbon fiber and highly toughened, primary structure carbon fiber composite prepreg on various programs.

The trophy was presented by William A. Ampofo II, Vice President of Parts & Distribution Services and Supply Chain for Boeing Global Services and Chair of the Supply Chain Operations Council to CMA.

Using recovered resin from discarded car bumpers, Autoneum’s sustainable Re-Liner technology transforms a previously unusable waste product into lightweight and durable wheelhouse outer liners. In addition to their high recycled content, the eco-friendly components require significantly less energy to produce than conventional alternatives. The innovation presents another important step towards a more sustainable circular economy and has now been nominated for the 2023 PACE Award.

Autoneum has been selected as one of the finalists for the 2023 Automotive News PACE Awards. Entering its 29th year, this prestigious award honors superior innovation, technological advancement and business performance among automotive suppliers.

Re-Liner is based on a core of polyolefins recovered from post-consumer bumpers and has a textile top layer made of fibers from recycled materials. “Autoneum has recognized the untapped potential of recovered resin from automotive bumper covers as a resource and is giving this former waste product a second life,” explained Dan Moler. “The core resin of Re-Liner is 100% automotive post-consumer recycled material, not just a filler or additive to a virgin material. Lightweight, durable, and sustainable wheelhouse outer liners based on this technology are expected to reduce waste generated by bumper covers by nearly one million kilograms in 2023.”

For more than a quarter century of a century, the PACE Award has honored innovations driven by automotive suppliers. The award is known in the global automotive industry for identifying and recognizing the latest game-changing innovation: from the plant floor to the product to the showroom. In 2000, Autoneum (then Rieter Automotive) already received a PACE Award for its Ultra-Light technology. In addition, two of the Company’s technologies have also been nominated as finalists in the past: Ultra-Silent in 2010 and Theta-Fiber in 2012.

• ITA Master's graduate wins Hanns Voith Foundation Award 2023

In his Master's thesis, Flávio André Marter Diniz, a graduate of the Institut für Textiltechnik of RWTH Aachen University (ITA), developed ultra-thin polyethylene (PE) carbon fibres with a filament diameter 2-3 times smaller than usual. In addition, the use of PE-based precursors will make it possible to reduce the price of carbon fibres by 50 per cent in the future, thus opening up a wide range of other possible applications in key industries such as wind power, aerospace and automotive. For this groundbreaking development, Marter Diniz was awarded the Hanns Voith Prize with the Hanns Voith Foundation Award in the category "New Materials". The prize is endowed with € 5,000 in prize money.

Flávio André Marter Diniz won the prize in the category "New Materials" for his master thesis entitled "Investigation of the stabilisation and carbonisation process for the production of ultra-thin polyethylene-based carbon fibres".

The use of carbon fibres in highly stressed lightweight construction solutions, such as today's growth applications of wind turbines or pressure tanks, has become indispensable due to their excellent mechanical properties and low density. High manufacturing costs of conventional PAN precursor-based carbon fibres make the material very cost-intensive. In addition, it is not sufficiently available. New manufacturing approaches that develop alternative raw materials and manufacturing processes can be a key and growth engine for further industrial composites applications.

The aim of the work was to develop a new and cost-effective manufacturing process for high-quality ultra-thin carbon fibres using a polyethylene precursor. For this purpose, the sulphonisation process, which is time-consuming today, was to be significantly shortened. As a result, Mr. Marter Diniz produced novel ultra-thin polyethylenebased carbon fibres with a filament diameter < 3 μm with an excellent surface quality of the fibres without detectable structural defects. The fibre diameter is 2-3 times smaller than that of conventional PANbased CF. This provides the basis for mechanically high-quality material properties. At the same time, Mr. Marter Diniz was able to reduce the sulphonisation time by 25 percent. The developed material and technology set important milestones on the way to cheaper carbon fibres. With PE-based precursors, the price of CF can be reduced by 50 percent compared to conventional PAN-based CF.  

A total of five other young scientists were awarded in six categories (Drive Technology, Innovation & Technology/Artificial Intelligence, New Materials, Paper, Hydropower and Economic Sciences. This year, for the 10th time, the Hanns Voith Foundation awarded the Hanns Voith Prize to outstanding young scientists.