From the Sector

From April 24 to 26, the Karachi Expo Center hosts a new edition of Igatex, Pakistan’s leading textile‑industry trade fair. At a decisive moment for the region’s manufacturing sector, Jeanologia presents its proposal for technological integration to drive modernization through automation, sustainability, and productivity.

With nearly two decades of presence in Pakistan, Jeanologia has helped transform the local production landscape by promoting competitive models based on cutting‑edge technologies such as laser, ozone, e‑Flow, and water‑recycling systems like H2Zero. Designed to be accessible to both small workshops and large corporations, these solutions have enabled more sustainable and efficient denim production—reducing water consumption by up to 85%, minimizing chemical use, and ensuring safer processes for workers.

At this year’s Igatex, Jeanologia is highlighting the potential of its laser technology to automate processes and optimize marking quality and speed—critical factors for boosting productivity and lowering cost per garment. It will unveil Compact Super, the fastest laser machine on the market, as part of its portfolio of high‑productivity solutions built on intelligence, speed, and precision—elements essential for the future of the textile sector, especially denim.

All these innovations converge in the Laundry 5.Zero model, the first denim‑finishing plant to guarantee zero pollution. Already operational in Pakistan, this solution represents the evolution from traditional factories to fully digital, scalable production systems with a neutral cost balance.

Pakistan: a strategic hub in the new global manufacturing map
With 8.5% of its GDP tied to textiles, Pakistan has established itself as a key node in the new global manufacturing map. Its favorable cost structure and robust production facilities make it a strategic destination for global textile operators. Jeanologia works closely with local mills, brands, and exporters to accelerate this transformation and reinforce the country’s leadership in the sustainable denim era.

With over 35% of the world’s five billion annual jeans produced using its technologies, the Spanish company consolidates its position as a strategic partner for brands, manufacturers, and exporters worldwide reaffirming its mission to transform the textile industry through innovation and sustainability.

By participating in Igatex 2025, Jeanologia underscores that the future of textile manufacturing lies in digitalization, automation, and sustainability—recognizing Pakistan as a pivotal hub in this transformative process.

RE&UP announced a new partnership with Marchi & Fildi to co-develop a new generation of premium recycled cotton yarns. The collaboration – currently at pre-industrial stage – combines RE&UP’s cutting-edge textile-to-textile recycling technology with Marchi & Fildi’s deep expertise in sustainable yarn development and manufacturing.

With the goal of reaching all levels of the textile value chain, the project represents a key milestone in the evolution of circular innovation. The recycled cotton fibers used in the initiative come from RE&UP’s fully integrated process, which transforms post-consumer waste into high-quality raw materials ready for industrial application.

RE&UP and Marchi & Fildi bring together a powerful blend of innovation and excellence. This collaboration is driven by a shared belief: that circularity must go hand in hand with uncompromising quality. By combining RE&UP’s breakthrough recycling technology with Marchi & Fildi’s expertise in premium yarn development, the two companies are laying the groundwork for scalable, high-performance solutions that can elevate the entire textile value chain.

Fibre and fabric production technologies – especially in the area of composite reinforcements – have played an as-yet largely unheralded role in the development of the UK’s Formula One industry, but the British Textile Machinery Association (BTMA) aims to change that.

Motorsport Valley
“If there’s one thing the UK does well, it’s Formula One, with seven of the ten F1 teams located within just an hour of each other in the midlands region known as Motorsport Valley,” explains BTMA CEO Jason Kent. “They are all linked to a national network of around 4,500 companies involved in a motorsport and high-performance engineering industry worth around £9 billion annually and employing 40,000 people. This network draws on the services of a significant number of our member companies.”

“With the exception of the engine, virtually every part of a Formula One racing car now starts from a textile, including the bodywork, the tyres and many of the latest fuel systems,” says Richard Kirkbright, project manager at Leeds-based Roaches International. “This has influenced developments in the broader automotive sector, in addition to the aerospace industry.”

Show cars and memorabilia
While best known as the developer of textile testing systems, Roaches has over the years also supplied advanced autoclaves to the UK’s composites industry, including a recent delivery to Northampton-based Memento Exclusives, a specialist in the production of show cars working directly with F1 and its leading teams.

Each major F1 team sponsor is supplied with one or two show cars for use at exhibitions and a wide range of other promotional activities arranged around the racing event calendar. These cars have no engine and their bodies may be made of fewer carbon fibre plies, but they are otherwise identical to the latest cars being raced by the F1 teams.

Memento Exclusives has its own in-house carbon fibre parts manufacturing facility and the integration of the Roaches autoclave has significantly expanded its capabilities in show car production.

Master bakers
“Composite materials undergo a metamorphosis in the autoclave which subjects them to both mechanical and chemical processes,” explains Richard Kirkbright. “Trapped air and volatiles are expelled and plies are consolidated under precise pressure. Heat cycles are then introduced, curing the resin systems and yielding flawlessly crafted components. Autoclave specialists are a little like master bakers, knowing exactly how to treat their ingredients at every stage of the process, to achieve the desired final product.”

“The Roaches autoclave now enables us to cure large components with full control and achieve a swift turnover of parts while ensuring the highest quality finish,” adds Terry Wasyliw, Head of Build for Memento Exclusives.

McLaren’s influence
Woking, UK-headquartered McLaren was the very first F1 team to introduce a car chassis manufactured entirely from carbon fibre composites back in 1981, setting the ball rolling for the creation of a completely new and global supply chain.

McLaren has this year unveiled a world-first in supercar engineering – aerospace-derived Automated Rapid Tape (ART) carbon fibre, developed at the dedicated McLaren Composites Technology Centre (MCTC) facility in Sheffield. This is being employed to create the active front wings of the W1 hypercar which has a starting price of $2.1 million.

A rear floor component was also developed for McLaren as part of the recently-completed £39.6 million ASCEND programme involving a range of UK partners, including BTMA member Cygnet Texkimp.

Handling, converting and decarbonisation
A wide range of handling and converting machines are supplied to the composites industry by Cygnet Texkimp, including bespoke creels, prepreg, coating, slitting and filament winding machines.

Its technologies are employed in the construction of composite components for aerospace and automotive, as well as in the production of tyre cord and more recently in the advanced construction of hydrogen storage vessels which are largely viewed as the future of F1 propulsion, along with advanced batteries for electric vehicles.

Cygnet Texkimp has been involved in the F1 supply chain for over 20 years and most carbon fibre used in the industry has been processed on one of its VHD creels. The company is also the largest independent manufacturer of prepreg machines in the world and is currently leading the design and build of the UK’s first carbon fibre research lines for a project led by NCC (National Composites Centre) to accelerate the development of more sustainable carbon fibres.

In addition, Cygnet is licensed to design and build the DEECOM® composite recycling system developed by new BTMA member Longworth Sustainable Recycling Technologies, the first of which was recently commissioned by the Henry Royce Institute in Manchester. DEECOM® is a zero emission, low carbon pressolysis solution using pressure and steam to reclaim pristine condition fibres and resin polymers frocm production waste and end of life composites.

“Decarbonisation is a major priority for manufacturers globally,” says Cygnet CEO Luke Vardy. “At Cygnet Texkimp, we’re developing the capability to process technical fibres in ways that enable lightweighting, hydrogen power and electrification, reduce waste and revolutionise the end-of-life management of composite materials and parts. In collaboration with our industry partners, we’re bringing to market some of the most innovative new fibre processing technologies ever developed to deliver real-world benefits that support the sustainability agenda.”

Prepregging
Another new BTMA member, Emerson & Renwick (E+R), a specialist in print, forming, vacuum and coating technologies, also supplies technology for the production of carbon fibre prepregs, which are integrated rolls of fabrics and resins.

Its most recent 1.7-metre-wide line supplied to a customer in Italy operates at speeds of 40+ metres per minute for web coatings or prepreg fibre and resin consolidation, or a combination of both processes. It is distinguished by an ultra precise three-roll reverse roll coater for the processing of high viscosity thermo-activated resins and enables the automatic changeover of sensitive woven fabric materials at zero tension, with three high precision calendaring nips with hot/cool plates. Multiple unwind and rewind systems for intermediate lamination steps include side loading and reliable lap splicing and zero speed splicing with a web accumulator for the main product rewind.
 
 E+R has also been part of a consortium working on the development of lithium-sulphur (Li-S) batteries within the £540 million UK Faraday Battery Challenge. Once commercially viable, Li-S batteries promise to provide relatively high energy density at low cost for sustainable electric vehicles of the future – inevitably starting with F1.

Strong links
“In addition to our powerful base of textile testing and control companies, many other BTMA members are working on further F1 and advanced composite projects,” says Jason Kent in conclusion. “We are also forging strong links with the UK’s key research hubs such as Sheffield University’s Advanced Manufacturing Research Centre, the Northwest Composites Centre in Manchester, the National Centre for Motorsport Engineering in Bolton and the National Composites Centre in Bristol.

“The BTMA recently became an associate member of Composites UK too, because this sector is the crucible of innovation for tomorrow’s textiles.”

The Lenzing Group, a leading supplier of regenerated cellulose fibers for the textile and nonwovens industries, will be presenting its sustainable innovations at Hannover Messe 2025, the world’s leading trade fair for the industry, from March 31 to April 4. As a co-exhibitor at the EU Commission’s stand, the leading integrated fiber group is representing a European flagship company in the clean industry.

Lenzing is currently the only producer of regenerated cellulosic fibers with a verified, science-based net-zero target. Lenzing is also proactively developing and promoting innovation to provide economically viable and scalable solutions to the global textile waste problem and accelerate the transition to a circular economy model.

A current example of Lenzing’s pioneering work in this field is the CELLFIL project, which was launched in 2024 and is co-funded by the EU with EUR 6.9 mn. As part of this project, Lenzing is working with the non-profit organization RTDS Group and 13 other partners from research and industry to promote the scaling of lyocell filaments.

Since 2021, Lenzing has been working with Swedish pulp producer Södra to jointly develop new processes for recycling used textiles on an industrial scale. The project was supported in 2023 as part of the LIFE 2022 program with a grant of EUR 10 mn from the EU.

Another example of Lenzing’s innovative strength is the project “Glacial Threads: From Forests to Future Textiles”, which combines glacier protection and textile recycling and will be presented at HANNOVER MESSE 2025.

Sports company PUMA and RE&UP Recycling Technologies have signed a Letter of Intent (LoI) to scale a fully circular textile solution, transforming textile waste into RE&UP’s Next-Gen Recycled Cotton Fibers and Recycled Polyester Chips.

Circularity is one of the focus areas of PUMA’s Vision 2030 sustainability goals and the company has already scaled up its RE:FIBRE textile-to-textile recycling program, producing millions of football jerseys made out of an increasing share of recycled textiles. RE&UP has become a key Next-Gen raw material partner in the RE:FIBRE program supporting PUMA’s ambition to reduce reliance on bottle-recycled polyester, enhancing true circularity while minimizing textile waste. Due to its previous success, this collaboration has now evolved into a broader global commitment to fully enabling circularity.

As part of the expansion, PUMA will introduce RE:FIBRE to the Americas, leveraging RE&UP’s recycled raw materials within its local supply chain. Both companies have a long-term commitment to scaling sustainable solutions in the textile industry. By 2030, PUMA aims to use 30% fiber-to-fiber recycled polyester fabric for its apparel products.

RE&UP’s revolutionary recycling technology is a key enabler of the circular transition of the industry, especially due to its unique capability to process diverse textile feedstocks, including post-consumer and post-industrial waste, as well as complex blended textiles like polycotton and polyester-elastane—materials, traditionally difficult to recycle. Powered with 100% renewable energy and leveraging advanced technologies such as decolorization processes, RE&UP sets a new benchmark for sustainable, low-impact recycled textile fibers.

CARBIOS, a pioneer in the development and industrialization of biological technologies to reinvent the life cycle of plastic and textiles, announces the resignation of Philippe Pouletty from term of office as Chairman of the Board of Directors and Director, as well as from his term of office as Chief Executive Officer, a position he had accepted on a transitional basis on 18 December 2024.
 
The Board of Directors has taken note of this decision and thanks Philippe Pouletty for his contribution to CARBIOS' development.

The Board of Directors has appointed Isabelle Parize as Chairwoman of the Board and Vincent Kamel as Chief Executive Officer with immediate effect.
 
Continuing the work already undertaken, Vincent Kamel will focus on successfully executing CARBIOS' strategic objectives, including securing the additional financing needed to build its PET biorecycling plant in Longlaville.

Isabelle Parize is CEO of DELSEY. Isabelle Parize began her career at Procter & Gamble, where she held strategic positions in marketing and brand management for 13 years. She then joined Henkel as Vice President EMEA. On the strength of this experience, she became head of Canal Sat, the French media group. She then pursued her career in the beauty sector, becoming President of the Managing Board of Nocibé, one of France's leading perfume retailers, in 2011. In 2015, she was appointed Managing Director of Douglas AG, a European perfume giant, where she steered the company's expansion and modernization.
 
In 2018, she took a new role as CEO of DELSEY. Between 2021 and 2025, she will continue to support the Group as President of its Supervisory Board. Isabelle Parize has served on Coty Inc.'s Board since 2020.
 
Isabelle Parize has been a member of the CARBIOS Board of Directors since 2022.
 
Vincent Kamel, with over 38 years' experience in the polymer and chemical industries, has held management positions in companies such as Rhône-Poulenc, Rhodia and Solvay, both in France and abroad (China, South Korea, Brazil), notably as General Manager of Solvay's polyamide division, Director of the Coatis business unit and Director for Asia in the engineering plastics sector.
 
Vincent Kamel has been involved in CARBIOS’ development since 2021 as a member of the company's Board of Directors, and since December 2024, as an advisor to CARBIOS’ executive management.

Feuerwear verarbeitet gebrauchten Feuerwehrschlauch und setzt damit nicht nur am Global Recycling Day ein starkes Zeichen. Der Global Recycling Day erinnert weltweit daran, wie wichtig Wiederverwertung und Ressourcenschonung sind. Für das Kölner Label Feuerwear ist das kein einmaliges Ereignis, sondern gelebte Realität seit zwei Jahrzehnten. Das Unternehmen schafft aus ausrangierten Feuerwehrschläuchen stylische Taschen, Rucksäcke und Accessoires. Nachhaltigkeit ist hier kein Trend, sondern tief in der DNA des Unternehmens verankert. Pro Jahr verarbeitet Feuerwear bis zu 45.000 Meter Feuerwehrschlauch - über 14 Tonnen Feuerwehrschlauch für ein zweites Leben. Insgesamt wurden in den letzten 20 Jahren bereits 282 Tonnen verarbeitet.

Jedes Feuerwear-Produkt erzählt eine Geschichte. Bevor sie in Handarbeit zu Hip Bags, Portemonnaies oder Rucksäcken verarbeitet werden, haben die Feuerwehrschläuche zahlreiche Einsätze hinter sich – sie haben Flammen getrotzt, Leben gerettet und sind an ihre Grenzen gegangen. Wären sie nicht bei Feuerwear gelandet, würden sie einfach entsorgt werden. Hier werden sie zu langlebigen, unverwechselbaren Unikaten mit Charakter.

Neben Feuerwehrschläuchen setzt das Unternehmen auch auf Stoffe aus recycelten PET-Flaschen. „Unser Ziel ist es, möglichst viele Bestandteile unserer Produkte aus nachhaltig gefertigten – im Idealfall recycelten – Rohmaterialien herzustellen“, erklärt Martin Klüsener, Gründer von Feuerwear. Durch ein besonderes Verfahren entsteht aus geschreddertem PET und spinndüsengefärbtem Garn ein hochwertiges Material, das nicht nur umweltschonend, sondern auch extrem robust ist. Sogar die Tragegurte der Taschen bestehen aus recycelten Sicherheitsgurten.

Das Unternehmen sucht kontinuierlich nach neuen Wegen, noch umweltfreundlicher zu produzieren und bestehende Prozesse weiter zu optimieren. „Wir werden weiterhin einen wertvollen Beitrag für die Umwelt leisten und sind stolz darauf, die Verbundenheit zur Feuerwehr nach außen zu tragen, den Produkten ein zweites Leben zu geben und zukunftsorientiert zu denken und zu handeln“, betont Franziska Rettberg, Marketing-Leitung von Feuerwear.

Demand for high performance solutions for bottle-to-bottle recycling is increasing worldwide. In view of this trend, the specifications for PET recycling machines to handle higher capacities are also growing. With VACUREMA® technology, EREMA offers a system that enables throughputs of up to six tonnes per hour.

"While the bottle-to-bottle market initially tended towards 3-tonne machines, over the past three years we have been seeing increasing demand for PET recycling solutions with throughputs in excess of three tonnes per hour," says Christoph Wöss, Business Development Manager for the Bottle segment at EREMA. In total, a dozen VACUREMA® machines with throughput capacities of four to six tonnes have been installed and commissioned worldwide since 2020. "Together, these large recycling machines produce almost 350,000 tonnes of rPET per year, which is a clear sign that this order of magnitude is now commonplace in the industry," adds Christoph Wöss.

With VACUREMA® technology, EREMA offers a proven system for throughputs between 600 and 6000 kilograms per hour. This technology achieves impressively efficient decontamination and gentle IV treatment and fulfils the strict requirements of the European and North American food safety authorities. Even the basic version produces food-grade rPET, providing the basis for a wide range of end applications. Whether the pellets are then used with SSP for IV adjustment for bottle-to-bottle or high IV applications, an additional upstream vacuum treatment enables direct connection to preform production, or the material is processed inline into sheets or fibres, the VACUREMA® is a versatile all-rounder with food-grade certification.

Advanced VACUNITE® technology for the highest rPET quality
Applications with especially high material quality requirements are covered by advanced VACUNITE® technology. It combines the proven VACUREMA® system with integrated vacuum-assisted SSP in a nitrogen atmosphere. This combination further optimises the material properties and significantly reduces the yellowing of the pellets, which is an important quality factor in bottle-to-bottle recycling. What is more, the closed nitrogen cycle and optimised process control ensure even lower nitrogen consumption, and ultimately, a particularly efficient and environmentally friendly process. VACUNITE® technology is available on machines for throughputs of up to 2500 kilograms per hour that feature particularly low energy consumption and a compact design.

Beaulieu Fibres International is exhibiting its next-generation sustainable fibre solutions for high performance nonwovens in various industries at IDEA25 in Miami Beach end of April.

“IDEA25 is at the intersection of nonwoven materials and sustainability, with a focus on innovation and research to address environmental challenges and new opportunities. With our Sustainable Fibres Program, we offer low carbon, recyclable and circular solutions where performance and sustainability go hand in hand, bringing value in co-design and TCO performance,” said Maria Teresa Tomaselli, General Manager, Beaulieu Fibres International.

Self-reinforced PP fibres for fully recyclable automotive composites
The company will be presenting its comprehensive range of polypropylene (PP) bonding fibres designed for thermoplastic lightweight composites and automotive interior fabrics. These fibres assist car manufacturers and OEMs in meeting stringent performance, cost-efficiency, and sustainability standards. Beaulieu’s PP fibres are engineered to enhance the mechanical, thermal, and functional properties of composites while reducing vehicle weight.

Fibres for high performance liquid and air filtration
Beaulieu has set new performance standards for the fast-growing air and liquid filtration industry rolling out its full range of MONO and BICO fine-medium count fibres, as an outcome of its investment into R&D efforts to promote staple fibres in the field of high efficiency filtration.

In addition to its existing portfolio of PP fibres for liquid filtration, compliant with FDA and European food contact regulations, Beaulieu is launching a new bicomponent fibre range in PET/PE, PP/PE for high loft filtration media and fine count mono PP fibres for tribo-electric charged air filter media.

The fine count mono fibres are customized according to the line specifics of the nonwoven producer and guarantee up to 20% higher filtration efficiencies for nonwovens in combination with state-of-the-art acrylic counter fibre compared to standard PP fibres used in this application. Typical applications are air handling units in larger buildings and residential furnaces.

Premium outdoor PP fibres for resilient, weather-resistant crop protection solutions
Engineered for superior mechanical strength and resistance to environmental stress factors, these fibres enhance durability in needle-punched fabrics, ensuring long-lasting protection in the field. Their advanced UV stabilization prevents degradation from prolonged sun exposure, extending the lifespan of crop covers, while their hydrophobic properties repel water, reducing moisture-related damage and maintaining breathability.

Ultrabond, design for recycling
Discover UltraBond innovative bonding staple fibres that replace the need for chemical binders. They open a path to create 100% polypropylene (PP) needlepunched fabrics which meet the same performance requirements as traditional constructions, while reducing end-of-life environmental impact.

The 100% polyolefin-based needlepunched fabrics are fully recyclable, reducing waste generation and creating high value PP recycled products as new materials. Furthermore, the sustainable fabrics are produced with an improved Total Cost of Ownership and with a significant ecological footprint reduction.

Beaulieu strengthening its position in the hygiene market
With a full portfolio already serving the hygiene sector, Beaulieu is focusing on next-generation speciality bicomponent solutions designed to enhance softness, processability, and sustainability in absorbent hygiene products.

Hypersoft fibres are specifically engineered for topsheet applications in direct contact with the skin: 25% improvement in softness compared to standard reference fibres while maintaining optimal processability has been achieved.

Meralux is a bicomponent trilobal fibre that improves nonwoven materials by providing better opacity, comfort, and absorption. It also promotes sustainability by saving raw materials and reducing carbon emissions by up to 60%.

With the Fraunhofer Innovation Platform for Fibers, Processing and Recycling Solutions at Innovative Composite Center FIP-MIRAI@ICC, the Fraunhofer Institute for Casting, Composite and Processing Technology IGCV and the Innovative Composite Center (ICC), Kanazawa Institute of Technology (KIT) in Kanazawa area are setting new standards in the circular economy. With a total budget of 2 million euros - half funded by the Fraunhofer-Society and half by the ICC - the platform aims to develop solutions to global challenges in the field of composite recycling. A Fraunhofer Innovation Platform (FIP) is a temporary research unit hosted and operated by a research institution abroad, which is set up in close cooperation with one or more Fraunhofer Institutes in Germany. With “Mirai”, the Japanese word for “future”, the FIP-MIRAI@ICC sends out a clear signal: Waste is seen as a valuable resource and reused through new technologies. The aim is to create a forward-looking circular economy that guarantees sustainability for future generations. At the heart of the five-year cooperation (2025-2029) is a central location in Kanazawa area, which brings together researchers from the Fraunhofer IGCV and the ICC with companies, universities and customers.

Global challenges as an opportunity for innovation
The increasing use of composite materials in industries such as aerospace, wind energy and sports is leading to rising volumes of hard-to-recycle waste. As early as 2023, 75 kilotons of carbon fiber waste were produced worldwide, and 350 kilotons are expected by 2028 in aviation alone. The growing use of hydrogen technologies in mobility and transportation will further exacerbate this problem.

Technological innovations for sustainability
The German-Japanese collaboration pools technological expertise: the Fraunhofer IGCV contributes its expertise in fiber-matrix separation, quality assurance of recyclates and the wet-laid process, while the ICC contributes its pressing processes and continuous double-belt press technology. Together, this creates a unique “one-stop-shop” offering for companies looking for solutions for the recycling of composite materials.

Appearance at the JEC World 2025
A first insight into the work of FIP-MIRAI@ICC will be provided at JEC World 2025 in Paris, where the platform will be represented at the Japan Pavilion. Companies, researchers and industry experts are invited to visit the stand and discuss the latest developments.

A boost for the circular economy
FIP-MIRAI@ICC aims to act as a catalyst for sustainable technologies and transform waste streams into valuable resources. The close partnership between German and Japanese players paves the way for a sustainable and future-proof industry. With this initiative, science and industry are joining forces to turn global challenges into opportunities. With the vision of promoting ecological and economic sustainability, FIP-MIRAI@ICC is setting new standards in international cooperation.