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Photo Eastman
16.04.2025

Naia™ On The Move debuts at Functional Fabric Fair

Eastman Naia™ is participating at this spring’s Functional Fabric Fair in Portland, a leading expo for high-performance and sustainable textiles focusing on outdoor, lifestyle, and activewear textiles. The event offers an ideal platform to unveil Naia™ On The Move, the latest application for dynamic and urban living.

Naia™ On The Move marks the next evolution in Eastman’s Naia™ cellulosic fiber development. This new blending solution concept extends the outstanding properties of Naia™ Renew staple fiber and is designed for the light sports activities and urban lifestyle segments. Manufactured through Eastman’s molecular recycling technology, Naia™ Renew fiber incorporates 60% sustainably sourced wood pulp and 40% recycled waste materials via GRS-certified mass balance. This enables the creation of high-quality cellulose acetate fibers with a significantly reduced environmental impact.

Eastman Naia™ is participating at this spring’s Functional Fabric Fair in Portland, a leading expo for high-performance and sustainable textiles focusing on outdoor, lifestyle, and activewear textiles. The event offers an ideal platform to unveil Naia™ On The Move, the latest application for dynamic and urban living.

Naia™ On The Move marks the next evolution in Eastman’s Naia™ cellulosic fiber development. This new blending solution concept extends the outstanding properties of Naia™ Renew staple fiber and is designed for the light sports activities and urban lifestyle segments. Manufactured through Eastman’s molecular recycling technology, Naia™ Renew fiber incorporates 60% sustainably sourced wood pulp and 40% recycled waste materials via GRS-certified mass balance. This enables the creation of high-quality cellulose acetate fibers with a significantly reduced environmental impact.

Naia™ On The Move is an application designed for active, everyday wear, showcasing how Naia™ Renew staple fiber blends deliver next-to-skin comfort, breathability, and a soft hand feel, along with superior moisture management and quick-dry capability. Garments stay fresh throughout the day, holding their shape and resisting pilling even after repeated washes. In addition, the application supports consumers navigating urban environments where shifting temperatures, humidity, and active routines call for adaptable apparel solutions.

Third-party testing confirms Naia™ Renew staple fiber can manage moisture and reduce odor more effectively than polyester, and at lower blend ratios. Furthermore, it combines well with fibers such as wool and polyester to enhance overall comfort and wearing experience. This adaptability empowers designers to create collections that are effortlessly stylish, responsibly made and always on the move.

After premiering in Shanghai, Naia™ On The Move makes its official debut in Portlandti “Naia™ On The Move was born from a clear need in the market, for materials that move with the rhythm of people’s lives,” said Chad Doub, global segment leader of staple fibers for Eastman’s textiles division. “It responds to how people really live today, bringing together everyday comfort and technical performance that last throughout the day.”

Functional Fabric Fair is the perfect setting for visitors to experience Naia™ On The Move and the full Naia™ range. Attendees can visit Naia™ from Eastman at Booth 920 to discover certified fiber solutions that unite comfort, function, and a more sustainable future for textiles.

15.04.2025

RE&UP and Marchi & Fildi: Next-Gen recycled cotton yarns

RE&UP announced a new partnership with Marchi & Fildi to co-develop a new generation of premium recycled cotton yarns. The collaboration – currently at pre-industrial stage – combines RE&UP’s cutting-edge textile-to-textile recycling technology with Marchi & Fildi’s deep expertise in sustainable yarn development and manufacturing.

With the goal of reaching all levels of the textile value chain, the project represents a key milestone in the evolution of circular innovation. The recycled cotton fibers used in the initiative come from RE&UP’s fully integrated process, which transforms post-consumer waste into high-quality raw materials ready for industrial application.

RE&UP and Marchi & Fildi bring together a powerful blend of innovation and excellence. This collaboration is driven by a shared belief: that circularity must go hand in hand with uncompromising quality. By combining RE&UP’s breakthrough recycling technology with Marchi & Fildi’s expertise in premium yarn development, the two companies are laying the groundwork for scalable, high-performance solutions that can elevate the entire textile value chain.

RE&UP announced a new partnership with Marchi & Fildi to co-develop a new generation of premium recycled cotton yarns. The collaboration – currently at pre-industrial stage – combines RE&UP’s cutting-edge textile-to-textile recycling technology with Marchi & Fildi’s deep expertise in sustainable yarn development and manufacturing.

With the goal of reaching all levels of the textile value chain, the project represents a key milestone in the evolution of circular innovation. The recycled cotton fibers used in the initiative come from RE&UP’s fully integrated process, which transforms post-consumer waste into high-quality raw materials ready for industrial application.

RE&UP and Marchi & Fildi bring together a powerful blend of innovation and excellence. This collaboration is driven by a shared belief: that circularity must go hand in hand with uncompromising quality. By combining RE&UP’s breakthrough recycling technology with Marchi & Fildi’s expertise in premium yarn development, the two companies are laying the groundwork for scalable, high-performance solutions that can elevate the entire textile value chain.

Source:

RE&UP

The eAFK Big V multi-spindle texturing machine is a central component of the Oerlikon Barmag product brand for manufacturing high-quality, high-titer yarns. Photo: Oerlikon Barmag
The eAFK Big V multi-spindle texturing machine is a central component of the Oerlikon Barmag product brand for manufacturing high-quality, high-titer yarns.
03.04.2025

Barmag: Focusing on sustainability with its DTY solutions

With a clear focus on sustainability, Barmag, a subsidiary of the Swiss Oerlikon Group, is presenting comprehensive solutions from its product brands Oerlikon Barmag and Oerlikon Neumag for DTY and carpet yarn production at the Morocco Stitch & Tex Expo in Casablanca. From May 13 to 15, trade visitors can talk to experts from Barmag and the joint venture BB Engineering (BBE) at the Unionmatex booth (booth B4) to get an idea of the portfolio of the chemical fiber machine manufacturer.

Sustainable and efficient – the production of DTY yarns
Oerlikon Barmag offers a wide range of DTY machine configurations for the efficient and sustainable production of high-quality textured yarns made of various polymers – from polyester and polyamide to polypropylene, PLA and PTT. The modular machines – whether manual or automatic – produce yarns for excellent downstream processing at optimal OPEX costs.

With a clear focus on sustainability, Barmag, a subsidiary of the Swiss Oerlikon Group, is presenting comprehensive solutions from its product brands Oerlikon Barmag and Oerlikon Neumag for DTY and carpet yarn production at the Morocco Stitch & Tex Expo in Casablanca. From May 13 to 15, trade visitors can talk to experts from Barmag and the joint venture BB Engineering (BBE) at the Unionmatex booth (booth B4) to get an idea of the portfolio of the chemical fiber machine manufacturer.

Sustainable and efficient – the production of DTY yarns
Oerlikon Barmag offers a wide range of DTY machine configurations for the efficient and sustainable production of high-quality textured yarns made of various polymers – from polyester and polyamide to polypropylene, PLA and PTT. The modular machines – whether manual or automatic – produce yarns for excellent downstream processing at optimal OPEX costs.

Fancy yarns increasingly in demand
The demand for textiles with special characteristics is continuously increasing. For the production of these effect yarns, such as cotton-like DTY, linen-like DTY or wool-like DTY, Oerlikon Barmag offers a variety of processes and additional components. With its high-quality and flexible technology as well as its detailed knowledge of the yarn path and the required parameter settings, Oerlikon Barmag is the ideal partner for the successful and flexible production as well as the continuous further development of these specialty yarns.

Extended product range for carpet yarns
Thanks to its comprehensive knowledge of all relevant technologies in manmade fiber spinning, Oerlikon Barmag is the only manufacturer worldwide that can expand its range for the production of carpet yarns. The system concept, based on a POY and texturing process, is designed for the carpet and home textile sector and produces particularly soft and bulky polyester threads with BCF-like properties. The aim is to produce yarns with a titer of up to 1300dtex and over 1000 filaments, such as 1300dtex f1152, 660dtex f1152 and 990dtex f768. The machine concept includes the well-known WINGS HD POY winder and the eAFK Big-V texturing machine.

Innovative bicomponent BCF yarn for the carpet market
Quality, efficiency and performance – with its latest development in the field of bicomponent yarns for carpet production, Barmag's product brand Oerlikon Neumag is meeting the carpet market's demand for innovative BCF yarns. The new BICO-BCF yarn is characterized by a richer and higher volume and simultaneously significantly reduces the raw material consumption during carpet manufacturing.

VarioFil® – versatile compact spinning system for diverse applications and specialties
The VarioFil® system from BBE is ideal for a broad range of products, whether it be carpets, upholstery fabrics, fashion, sports, seat belts or airbags. This compact turnkey spinning line is particularly suitable for producers of small batches or specialized products. It flexibly processes various polymers such as PET, PP, PA 6, PA 6.6 and PBT. In combination with Oerlikon Barmag texturing machines, a wide range of textile standard yarns as well as textured yarns with BCF-like properties can be produced.

The VarioFil® R+ enables the direct recycling and processing of PET bottle flakes and PET waste from the start-up process into POY. This sustainable machine concept offers a high degree of product flexibility, including the production of spun-dyed yarn.

JeTex® air texturing offers a versatile product portfolio
BB Engineering also offers flexible solutions for the subsequent texturing of yarns. The JeTex® air texturing system perfectly complements the Oerlikon Barmag DTY systems and expands the product portfolio to include high-quality ATY based on POY and FDY for various textile applications. The centerpiece of the system is the texturing box developed by BB Engineering, which ensures gentle yarn treatment with reliable texturing effects and production efficiency.

“From waste to value” with VacuFil and Visco
BBE's VacuFil PET recycling system transforms textile waste into high-quality rPET melt. The technology is based on decades of experience in extrusion, filtration and spinning and combines gentle large-area filtration with targeted IV control. VacuFil processes various input materials, from bottle flakes to production waste and post-consumer waste. The patented Visco+ component removes volatile contaminants and automatically regulates the IV. The recycled melt can be added to the main melt stream, pelletized into chips or fed directly back into the spinning mill. The VacuFil system is modular and flexibly adaptable to customer needs.

Source:

Oerlikon Barmag

Filtrex in Vienna Photo Edana
01.04.2025

FILTREX™ 2025 in Vienna with Discussions on Filtration and Sustainability

FILTREX™ 2025, EDANA’s flagship event for the filtration industry, wrapped up last week after two dynamic days of discussions, technical advancements, and industry collaboration. This 10th edition brought together more than 100 professionals to explore the latest developments in air and liquid filtration, sustainability, and regulatory challenges.

Industry Insights and Key Conversations
The FILTREX 2025 conference brought together experts from across the filtration industry to discuss innovation, sustainability, and regulatory challenges shaping the sector. The event opened with a keynote by Dr.-Ing. Frank Möbius, Senior Innovation Advisor at UnternehmerTUM and former BMW Group Manager, highlighting the role of Open Innovation in maintaining competitiveness in an evolving market.

FILTREX™ 2025, EDANA’s flagship event for the filtration industry, wrapped up last week after two dynamic days of discussions, technical advancements, and industry collaboration. This 10th edition brought together more than 100 professionals to explore the latest developments in air and liquid filtration, sustainability, and regulatory challenges.

Industry Insights and Key Conversations
The FILTREX 2025 conference brought together experts from across the filtration industry to discuss innovation, sustainability, and regulatory challenges shaping the sector. The event opened with a keynote by Dr.-Ing. Frank Möbius, Senior Innovation Advisor at UnternehmerTUM and former BMW Group Manager, highlighting the role of Open Innovation in maintaining competitiveness in an evolving market.

Throughout the sessions, industry leaders addressed major trends influencing filtration. Dr. Marc Schmidt (AAF-Lufttechnik) explored how economic and social shifts are reshaping filtration markets, while Anthony Lawson (Hengst Filtration) examined the impact of evolving air quality guidelines and PFAS restrictions on filter design. Experts such as Cédric Vallet (Ahlstrom) and Christof Keppler (Gessner) presented innovations in filtration efficiency, carbon footprint reduction, and the development of biodegradable filter media. Meanwhile, Dr. Pero Mićić (FutureManagementGroup AG) offered a strategic framework for future-proofing businesses against industry disruptions.

Spotlight on Sustainability in Filtration
Sustainability took centre stage at FILTREX 2025, with a dedicated round table that saw insights from Oswaldo Anaya (Freudenberg Performance Materials), Cédric Vallet (Ahlstrom), and Bruce Lorange (Hollingsworth & Vose). The discussions focused on how the industry can reduce its environmental impact while still delivering high-performance solutions. Oswaldo Anaya, Product Marketing Manager at Freudenberg Performance Materials, reflected on the event, saying, “I was glad to join this last edition of FILTREX. It confirmed the great things I’d heard from colleagues about previous events. Highly relevant and timely topics for the filtration industry, plus valuable networking in a relaxed setting.”

FILTREX™ Innovation Award 2025
A major highlight of the event was the FILTREX™ Innovation Award, which this year went to Johns Manville for its Evalith® product. Their groundbreaking recycling process transforms HVAC glass microfiber waste into compounded pellets for injection molding, turning waste into durable, second-life products. The award was presented during a Networking Evening Cocktail at Vienna’s Kunsthistorisches Museum, providing an ideal atmosphere for further discussions and potential collaborations.

PFAS-Free Filtration and Industry Innovation
The closing session tackled the critical topic of PFAS-free filtration, revealing solutions like high-performance PFAS-free HEPA media and nanofiber membranes that not only enhance performance but also reduce environmental impact. Industry leaders also discussed upcoming changes in PFAS regulations and the continued push for safer alternatives in the filtration industry.

Looking Ahead
FILTREX™ 2025 firmly established itself as the key event for the filtration industry, providing a platform for knowledge exchange, collaboration, and innovation. As Bruce Lorange, Global Marketing Communications Director at Hollingsworth & Vose, put it: “The recent FILTREX event in Vienna presented a unique opportunity to network, learn, see old friends, and make new ones in the filtration and nonwovens space. The quality of presentations was top-notch—informative and thought-provoking—and the venue provided the perfect backdrop for the thought leaders gathered to take our industry to the next level. A sincere thanks to the EDANA FILTREX team for arranging such an impactful event!”

More information:
Filtrex Edana Filtration Conference
Source:

Edana

Lenzing AG at the Hannover Messe 2025 (c) Alexandre Collon / Lenzing AG
31.03.2025

Lenzing AG at Hannover Messe 2025

The Lenzing Group, a leading supplier of regenerated cellulose fibers for the textile and nonwovens industries, will be presenting its sustainable innovations at Hannover Messe 2025, the world’s leading trade fair for the industry, from March 31 to April 4. As a co-exhibitor at the EU Commission’s stand, the leading integrated fiber group is representing a European flagship company in the clean industry.

Lenzing is currently the only producer of regenerated cellulosic fibers with a verified, science-based net-zero target. Lenzing is also proactively developing and promoting innovation to provide economically viable and scalable solutions to the global textile waste problem and accelerate the transition to a circular economy model.

A current example of Lenzing’s pioneering work in this field is the CELLFIL project, which was launched in 2024 and is co-funded by the EU with EUR 6.9 mn. As part of this project, Lenzing is working with the non-profit organization RTDS Group and 13 other partners from research and industry to promote the scaling of lyocell filaments.

The Lenzing Group, a leading supplier of regenerated cellulose fibers for the textile and nonwovens industries, will be presenting its sustainable innovations at Hannover Messe 2025, the world’s leading trade fair for the industry, from March 31 to April 4. As a co-exhibitor at the EU Commission’s stand, the leading integrated fiber group is representing a European flagship company in the clean industry.

Lenzing is currently the only producer of regenerated cellulosic fibers with a verified, science-based net-zero target. Lenzing is also proactively developing and promoting innovation to provide economically viable and scalable solutions to the global textile waste problem and accelerate the transition to a circular economy model.

A current example of Lenzing’s pioneering work in this field is the CELLFIL project, which was launched in 2024 and is co-funded by the EU with EUR 6.9 mn. As part of this project, Lenzing is working with the non-profit organization RTDS Group and 13 other partners from research and industry to promote the scaling of lyocell filaments.

Since 2021, Lenzing has been working with Swedish pulp producer Södra to jointly develop new processes for recycling used textiles on an industrial scale. The project was supported in 2023 as part of the LIFE 2022 program with a grant of EUR 10 mn from the EU.

Another example of Lenzing’s innovative strength is the project “Glacial Threads: From Forests to Future Textiles”, which combines glacier protection and textile recycling and will be presented at HANNOVER MESSE 2025.

Source:

Lenzing AG

Die zerkleinerten, faserverstärkten Kunststoffe eines Rotorblatts werden gesichtet und für den Pyrolyse-Prozess vorbereitet. © Fraunhofer IGCV, Amann
Die zerkleinerten, faserverstärkten Kunststoffe eines Rotorblatts werden gesichtet und für den Pyrolyse-Prozess vorbereitet.
28.03.2025

Recycling-Potential von Windenergieanlagen

Die Windenergie ist essenzieller Bestandteil der Energiewende und damit Hoffnungsträger für Deutschlands Nachhaltigkeitsstrategie bis zum Jahr 2045. Doch rund ein Drittel der Windkrafträder in Deutschland haben ihre vorgesehene Nutzungsdauer bereits überschritten und stehen laut Fachagentur Wind und Energie kurz vor ihrem Abbau. Wir haben mit unserem Recycling-Experten für Verbundmaterialien – Fabian Rechsteiner – gesprochen, was mit den ausrangierten Anlagen passiert. Dabei gibt der Experte auch spannende Einblicke in die technischen und politischen Herausforderungen, die auf dem Weg zu einer Kreislaufwirtschaft im Bereich Windenergie noch zu überwinden sind.

Die Windenergie ist essenzieller Bestandteil der Energiewende und damit Hoffnungsträger für Deutschlands Nachhaltigkeitsstrategie bis zum Jahr 2045. Doch rund ein Drittel der Windkrafträder in Deutschland haben ihre vorgesehene Nutzungsdauer bereits überschritten und stehen laut Fachagentur Wind und Energie kurz vor ihrem Abbau. Wir haben mit unserem Recycling-Experten für Verbundmaterialien – Fabian Rechsteiner – gesprochen, was mit den ausrangierten Anlagen passiert. Dabei gibt der Experte auch spannende Einblicke in die technischen und politischen Herausforderungen, die auf dem Weg zu einer Kreislaufwirtschaft im Bereich Windenergie noch zu überwinden sind.

Warum werden in Deutschland viele Windenergieanlagen über ihre technische Lebensdauer von 20 bis 25 Jahren betrieben?
Wir als Endverbraucher kaufen den Strom immer zu dem Preis der teuersten Stromerzeugungstechnologie (Merit-Order) ein. Aktuell ist das Gas, das mit rund 11 Cent pro Kilowattstunde zu Buche schlägt. Windenergie kann hingegen unter optimalen Bedingungen sehr günstig produziert werden. Der Preis pro Kilowattstunde liegt derzeit bei rund 4 Cent. Darum ist es für Betreiber meist rentabler, ihre Anlagen 30 Jahre und länger zu betreiben. Sie sparen sich damit aufwendige Genehmigungs- und Planungsverfahren für den Bau neuer Anlagen. Das dauert in Deutschland leider oft zwischen sechs und acht Jahre. Auch die Logistik und der Transport neuer Anlagen sind komplex. Die Bauteile sind so groß, dass ihr Transport auf den Straßen und unter Brücken Millimeterarbeit ist. Nicht selten müssen dafür Bäume gefällt werden. Das stellt Betreiber vor eine Vielzahl von Herausforderungen und hohe Kosten. Die Alternative heißt dann oft Repowering. Dabei werden alte Anlagen mit Neueren ausgetauscht. Da der Standort bleibt, ist die Genehmigung dafür auch deutlich schneller zu bekommen.

Und was passiert mit den Anlagen, die nicht mehr weiterbetrieben werden können?
Die Anlagen werden abgebaut und recycelt. Der Turm aus Stahl wird wiederverwertet und das Fundament aus Zement wird zum Beispiel im Straßenbau genutzt. Das umfasst fast 90 Prozent der Anlage. Die größte Herausforderung stellt jedoch das Rotorblatt dar. Das besteht meist aus einem bunten Materialstrauß wie faserverstärkten Kunststoffen, Holz, Schaum, Metallen und vielem mehr. Leider machen sich Hersteller noch nicht allzu viele Gedanken darüber, was am Ende mit dem Material passiert. Auch politisch ist recyclinggerechtes Konstruieren noch nicht so stark eingefordert, wie es meiner Einschätzung nach sein sollte. Das macht das Recycling auch so schwer. Abhilfe könnte ein digitaler Produktpass schaffen. Durch ihn lassen sich die Materialien, die in Rotorblättern verbaut sind, besser nachzuvollziehen. Viele Windräder sind rund 30 Jahre alt und niemand weiß mehr genau, welche Materialien damals verwendet wurden. Aktuell gibt es noch keine standardisierte Dokumentation oder ein System, das diese Informationen langfristig speichert. Wenn man die Rotorblätter recyceln will, ist es aber wichtig zu wissen, welche Materialien verwendet wurden. Das wäre ein wichtiger Schritt, um das Recycling zu optimieren. Da das bislang noch nicht der Fall ist, arbeiten wir am Fraunhofer IGCV daran, Recyclingprozesse zu entwickeln, die diese Materialien besser verwertbar machen.

Wie sehen diese Recyclingprozesse konkret aus?
Wir verwenden einen Pyrolyse-Prozess, bei dem der zerkleinerte, faserverstärkte Kunststoff unter Ausschluss von Sauerstoff erhitzt wird. Das passiert unter Stickstoffatmosphäre, damit der Kunststoff nicht verbrennt, sondern sich thermisch zersetzt. Das Ziel des Prozesses ist es, die Fasern– meist Carbon- oder Glasfasern – vom Kunststoff zu trennen. Im Anschluss versuchen wir aus der Faser wieder ein Textil zu gewinnen. Die Fasern verarbeiten wir dann nicht mehr in ihrer ursprünglichen, endlosen Form, sondern als kürzere Varianten zu einem Vlies. Eine Herausforderung liegt für uns darin, die Fasern so gerichtet wie möglich in diesem Vlies anzuordnen. Denn je zielgerichteter und gleichmäßiger die Faser, desto besser sind die Eigenschaften des Vlieses in die gerichtete Richtung und desto ähnlicher sind sie neuen Materialien, was wiederum ihren Einsatz vereinfacht. Um das zu erreichen, entwickeln wir bei uns einerseits die Recyclingprozesse und andererseits die Anwendungsprozesse und Fertigungsprozesse aus den recycelten Fasern. Wir charakterisieren und analysieren die Eigenschaften der Recyclingmaterialien und vergleichen sie mit neuen Materialien.

Was unterscheidet denn das recycelte von neuem Material?
Die recycelte Carbonfaser hat größtenteils vergleichbare Eigenschaften. Das würde ihren Einsatz zum Beispiel sehr interessant für die Automobil- oder Sportindustrie machen. Ausnahme bilden Anwendungen mit sehr hohen Anforderungen an die Struktur. In einem neuen Rotorblatt oder in der tragenden Struktur eines Flugzeuges wird man das recycelte Material daher nicht finden. Aber das ist ja auch gar nicht der Anspruch.

Wie steht es um die Forschung zum Recycling von Rotorblättern?
Die Prozesse sind schon weit entwickelt, sodass wir jetzt in die industrielle Umsetzung gehen könnten. Es gibt bereits Unternehmen, die sich in Deutschland mit Rotorblatt-Recycling beschäftigen. Das größte Problem ist jedoch, dass es noch keine ausreichende Nachfrage nach recycelten Materialien gibt. Viele Unternehmen scheuen Investitionen, weil der Markt noch unklar und unsicher ist. Politische Maßnahmen wie eine Recyclingquote wären hier sehr hilfreich, um die Nachfrage nach recyceltem Material zu steigern und die Wirtschaftlichkeit zu verbessern.

Fabian, zum Abschluss – gäbe es einen Wiederverwendungszweck für recycelte Windkraftanlagen, über den du dich ganz persönlich freuen würdest?
Da ich ein begeisterter Radfahrer bin, fände ich es natürlich großartig, wenn das recycelte Material in meinem Fahrrad landen würde. So würde sich nicht nur wirtschaftlich, sondern auch für mich ganz persönlich der Kreislauf schließen.

Source:

Fraunhofer-Institut für Gießerei-, Composite- und Verarbeitungstechnik IGCV

Professor Gries explains the properties of fibres to Science Minister Ina Brandes Source: MKW NRW
28.03.2025

NRW Science Minister Ina Brandes at ITA

Ina Brandes, Minister for Culture and Science of the state of North Rhine-Westphalia, visited Institute Director Professor Dr Thomas Gries in person on 7 March to gain an impression of research at Institut für Textiltechnik of RWTH Aachen University. Their tour took them through the central steps of the textile process chain - from primary spinning and fibre spinning processes to modern composites such as fibre composites and textile concrete. The ITA focuses on sustainability, circular economy and bioeconomy and offers comprehensive training programmes, from industrial training to doctorates. As a technology driver in textile technology, the ITA emphases on digitalisation and automation and the use of artificial intelligence (AI), especially neural networks, which have been under development at ITA for more than 30 years.

Ina Brandes, Minister for Culture and Science of the state of North Rhine-Westphalia, visited Institute Director Professor Dr Thomas Gries in person on 7 March to gain an impression of research at Institut für Textiltechnik of RWTH Aachen University. Their tour took them through the central steps of the textile process chain - from primary spinning and fibre spinning processes to modern composites such as fibre composites and textile concrete. The ITA focuses on sustainability, circular economy and bioeconomy and offers comprehensive training programmes, from industrial training to doctorates. As a technology driver in textile technology, the ITA emphases on digitalisation and automation and the use of artificial intelligence (AI), especially neural networks, which have been under development at ITA for more than 30 years.

ITA researches and develops technical textiles for the needs of today and tomorrow. This includes, for example, the BIOTURF project. It is part of the BIOTEXFUTURE innovation area for bio-based textile research funded by the Federal Ministry of Education and Research. The aim here is to convert the textile value chain from petroleum-based to bio-based. Another major project is WIRKsam Competence Centre. By designing AI-supported work, WIRKsam aims to improve the competitiveness of companies and to make work healthier and more attractive. Other project examples include sustainable pipeline systems for the future, textile recycling and reducing the CO² footprint. ITA is researching, for example, how recyclable insulation textiles can contribute to thermal insulation or how textiles can be used to automatically and sustainably remove oil spills from water. To this end, ITA is active worldwide and internationally, including in cooperation with South Korea on industrial digitalisation and renewable energies, to name just a few examples.

With more than 100 doctoral students and a total of around 400 employees, ITA is one of the five largest institutes at RWTH Aachen University.

Science Minister Ina Brandes: “Prof. Thomas Gries and his team are demonstrating outstanding work at Institut für Textiltechnik (ITA) of RWTH Aachen University. For over 90 years, ITA has been researching, developing, and designing advanced textiles – for example sustainable fibres that reduce the use of petroleum-based materials. The different possible uses of the materials are impressive: from artificial soccer turf to sportswear, medical materials such as heart valves, and textile-reinforced concrete for building construction. New technologies and strong networks between science and industry empower ITA to significant textile progress.“

26.03.2025

Cellulose Fibres Conference 2025: Celebrating Innovation and Dynamic Development in the Sustainable Fibres Market

The Cellulose Fibres Conference 2025 (CFC 2025), held on 12-13 March in Cologne, Germany, brought together industry leaders, innovators and researchers to explore the latest innovations and new technologies for fibres – in textiles, hygiene products and packaging. The conference has established itself as the leading international platform for the emerging cellulose fibre industry. Two days with high quality program and outstanding speakers highlighted the growing importance of addressing environmental concerns within the textile industry.

The main source for the production of staple fibres or filaments such as viscose, lyocell, modal or other types of new cellulose fibres is wood-based chemical pulp. At the same time, new sources such as agricultural wastes and fibres, paper grade pulp and recycled textiles are emerging on a global scale, with a variety of new sources and companies contributing new technologies, processing methods and ideas.

The Cellulose Fibres Conference 2025 (CFC 2025), held on 12-13 March in Cologne, Germany, brought together industry leaders, innovators and researchers to explore the latest innovations and new technologies for fibres – in textiles, hygiene products and packaging. The conference has established itself as the leading international platform for the emerging cellulose fibre industry. Two days with high quality program and outstanding speakers highlighted the growing importance of addressing environmental concerns within the textile industry.

The main source for the production of staple fibres or filaments such as viscose, lyocell, modal or other types of new cellulose fibres is wood-based chemical pulp. At the same time, new sources such as agricultural wastes and fibres, paper grade pulp and recycled textiles are emerging on a global scale, with a variety of new sources and companies contributing new technologies, processing methods and ideas.

Biosynthetics, featured for the first time at the conference, drew significant attention. Experts discussed the challenges and opportunities of cellulose fibres and biosynthetics, with particular focus on scalability, biodegradability, and performance comparisons to conventional synthetic fibres from fossil origin.

Dynamic Engagement and Scientific Discourse
The CFC 2025 fostered discussions among attendees, with a strong emphasis on scientific advancements and sustainable practices. Participants actively engaged in sessions covering topics such as circular economy strategies fibre-to-fibre recycling from textile, marine biodegradability versus fibre microplastic formation, alternative feedstocks, and innovative technologies for pulp, fibres, biosynthetics, and yarns.

In order to support the development, innovation and market entry of cellulosic fibres, Dieter Eichinger, CIRFS (BE), presented a proposal for a new standard that includes all types of cellulosic fibres such as Viscose, Lyocell, Tencel, Modal, Cupra and new innovative fibres under the generic term "cellulose fibres". The proposal was widely supported by the participants. Anna Palmberg, IKEA (SE), also expressed a concrete interest in using more cellulose fibres in the future.

The event witnessed heightened activity on social media platforms, with delegates sharing insights, experiences, and key takeaways using the hashtag #CFC2025. This digital engagement extended the conference's reach, allowing a broader audience to participate in the discourse on sustainable textiles.

Innovation Award winner announced
The announcement of the "Cellulose Fibre Innovation of the Year 2025" award winners was undoubtedly one of the highlights of the conference. Sponsored by GIG Karasek, the award recognises groundbreaking developments in the field. Every year, the award recognises the three most promising innovations in the field of cellulose fibres, highlighting groundbreaking advancements and their potential impact. This year, for the first time, the award also offered the opportunity to recognise innovations in the field of biosynthetics. The top three outstanding technologies were honoured this year for their remarkable advancements. These three pioneers will certainly pave ways in the future of the sustainable fibres industry:

  1. .SA-Dynamics (Germany): Cellulose Aerogel Textiles
    SA-Dynamics introduced revolutionary insulation materials made from 100% biodegradable cellulose aerogel fibres. These materials combine the flexibility of traditional fabrics with the superior thermal insulation properties of aerogels, offering a sustainable alternative to fossil-based and animal-derived insulation materials in textiles as well as in construction.  
  2. Releaf Paper France (France): Releaf Fiber
    Releaf Paper France transforms urban fallen leaves into sustainable cellulose fibres, providing an eco-friendly alternative to traditional hardwood pulp. Their proprietary low-temperature extraction process yields high-quality fibres ideal for packaging materials, aligning with circular economy principles by repurposing urban leaf waste.
  3. Uluu (Australia): Seaweed-Derived Biosynthetic Materials
    Uluu is set to replace plastics in textiles with natural PHA polymers, derived from farmed seaweed. In partnership with Deakin University, Uluu is developing textile fibres that perform like synthetic polyester but are biodegradable in various environments, eliminating persistent microplastic pollution in fashion. 
Source:

nova-Institut für politische und ökologische Innovation GmbH

From left to right: Ahmet Öztürkmen (Trützschler Türkiye Sales Engineer), Ali Saglam (Trützschler Türkiye Area Manager), Kazim Vurur (Mill Manager of SAFTEKS), Mehmet Dogan (Trützschler Technologist), Birger Gluth (Trützschler Service Technician).. Photo Trützschler Group SE
From left to right: Ahmet Öztürkmen (Trützschler Türkiye Sales Engineer), Ali Saglam (Trützschler Türkiye Area Manager), Kazim Vurur (Mill Manager of SAFTEKS), Mehmet Dogan (Trützschler Technologist), Birger Gluth (Trützschler Service Technician).
26.03.2025

TC 30i: Outstanding results in cotton and man-made fiber applications

The next-generation card TC 30i has earned popularity in main textile markets by achieving proven results in real-world operating conditions – for cotton yarn and for man-made fibers. It is suitable for a uniquely broad range of applications, including fine count (with the TC 30Fi model) and recycling (with the TC 30Ri model). All orders from the last few months are now being installed, so that the TC 30i can demonstrate ist positive impact on productivity and quality at many more mills worldwide

The TC 30i is designed to maximize process efficiency and product quality for spinning. Due to its intelligent, self-optimizing functions it achieves consistent results from any raw material while reducing or eliminating the demand for operator intervention. The machine has already proven up to 40 % higher productivity in man-made fiber applications. In recent trials with cotton applications, customers in Indonesia and Türkiye have achieved outstanding results, too.

The next-generation card TC 30i has earned popularity in main textile markets by achieving proven results in real-world operating conditions – for cotton yarn and for man-made fibers. It is suitable for a uniquely broad range of applications, including fine count (with the TC 30Fi model) and recycling (with the TC 30Ri model). All orders from the last few months are now being installed, so that the TC 30i can demonstrate ist positive impact on productivity and quality at many more mills worldwide

The TC 30i is designed to maximize process efficiency and product quality for spinning. Due to its intelligent, self-optimizing functions it achieves consistent results from any raw material while reducing or eliminating the demand for operator intervention. The machine has already proven up to 40 % higher productivity in man-made fiber applications. In recent trials with cotton applications, customers in Indonesia and Türkiye have achieved outstanding results, too.

The T-GO automated gap optimizer improves quality by enabling the smallest and most precise carding gaps – far beyond anything possible with manual settings. Second, the TC 30i maximizes quality and productivity by increasing the number of active flats without sacrificing flexibility in the pre- and post-carding areas due to the larger cylinder diameter. And third, the TC 30i minimizes cotton waste because it features a new and highly precise mote knife at the first licker-in. Customers can automatically optimize and adjust the mote knife settings to meet their specific needs. Combined with the impact of our WASTECONTROL feature, this significantly reduces material waste.

Big benefits for Budi Texindo Prakarsa
Budi Texindo Prakarsa is a leading spinning mill based in Indonesia, specialized in the production of premium cotton yarn with an annual capacity of 80,000 spindles. In their recent trials with the TC 30i, they produced 100 % cotton yarn (Ne 20 to Ne 30) via ring-combed processes. Compared to the previous benchmark, productivity increased by up to 30 % with the same IPI quality level. At the same time, energy and air consumption per kilogram have been reduced.

Measurable advantages for Mem Tekstil
In Türkiye, Mem Tekstil is one of the largest integrated manufactures in the textile sector. Their products range from knitting, dyeing, rotation and digital printing to ring spinning, open-end spinning and vortex spinning. With Trützschler's TC 30i they produced a yarn (Ne 20) made from 100 % cotton soft waste via open-end (OE) spinning. Its engineers tested the TC 30i because they are considering upgrading older card models from a Swiss competitor. Our machine has increased productivity from 70 kilograms per hour to 160 kilograms per hour with the same or better quality. This shows once again that modernization can be worthwhile.

Super results for SAFTEKS
SAFTEKS is another Trützschler customer located in Türkiye. The company produces cotton yarns with a monthly production capacity of 2100 tons. It uses OE spinning to manufacture 100 % cotton yarn (Ne 20) from 40 % virgin cotton and 60 % cotton soft waste. Swapping its cards for the TC 30i made it possible for SAFTEKS to increase its output capacity from 70 tons per day to 85 tons per day. That is a productivity boost of more than 20 %, with the same level of quality.

Promising results for PT Dhanar Mas Concern in man-made fiber applications
PT Dhanar Mas Concern (Danar Mas) is an Indonesian company dedicated to the production of high-quality textile products. The company specializes in spinning yarns and manufacturing greige fabrics. They use our TC 30Si card, which is specially customized for man-made fibers. In recent trials with the TC 30Si, Danar Mas produced a ring carded polyester yarn (Ne 20 to Ne 30) and a viscose yarn (Ne 30 to Ne 40) via vortex spinning. In both applications, the next-generation card produced 125 kg/h of material at the same IPI quality level, up to 40 % more than the company produces with its current benchmark.

More information:
Trützschler carding technology
Source:

Trützschler Group SE

Photo RE&UP
25.03.2025

PUMA & RE&UP: Multi-year collaboration to scale circular textile solution

Sports company PUMA and RE&UP Recycling Technologies have signed a Letter of Intent (LoI) to scale a fully circular textile solution, transforming textile waste into RE&UP’s Next-Gen Recycled Cotton Fibers and Recycled Polyester Chips.

Circularity is one of the focus areas of PUMA’s Vision 2030 sustainability goals and the company has already scaled up its RE:FIBRE textile-to-textile recycling program, producing millions of football jerseys made out of an increasing share of recycled textiles. RE&UP has become a key Next-Gen raw material partner in the RE:FIBRE program supporting PUMA’s ambition to reduce reliance on bottle-recycled polyester, enhancing true circularity while minimizing textile waste. Due to its previous success, this collaboration has now evolved into a broader global commitment to fully enabling circularity.

Sports company PUMA and RE&UP Recycling Technologies have signed a Letter of Intent (LoI) to scale a fully circular textile solution, transforming textile waste into RE&UP’s Next-Gen Recycled Cotton Fibers and Recycled Polyester Chips.

Circularity is one of the focus areas of PUMA’s Vision 2030 sustainability goals and the company has already scaled up its RE:FIBRE textile-to-textile recycling program, producing millions of football jerseys made out of an increasing share of recycled textiles. RE&UP has become a key Next-Gen raw material partner in the RE:FIBRE program supporting PUMA’s ambition to reduce reliance on bottle-recycled polyester, enhancing true circularity while minimizing textile waste. Due to its previous success, this collaboration has now evolved into a broader global commitment to fully enabling circularity.

As part of the expansion, PUMA will introduce RE:FIBRE to the Americas, leveraging RE&UP’s recycled raw materials within its local supply chain. Both companies have a long-term commitment to scaling sustainable solutions in the textile industry. By 2030, PUMA aims to use 30% fiber-to-fiber recycled polyester fabric for its apparel products.

RE&UP’s revolutionary recycling technology is a key enabler of the circular transition of the industry, especially due to its unique capability to process diverse textile feedstocks, including post-consumer and post-industrial waste, as well as complex blended textiles like polycotton and polyester-elastane—materials, traditionally difficult to recycle. Powered with 100% renewable energy and leveraging advanced technologies such as decolorization processes, RE&UP sets a new benchmark for sustainable, low-impact recycled textile fibers.

Source:

RE&UP

25.03.2025

Aquafil: First demo plant for chemical separation of elastic fiber from nylon

Aquafil launched, in Slovenia, the first demonstration plant for the chemical separation of elastic fiber from nylon, an innovative technology to open new perspectives in the textile fiber sector.

“After more than a decade of research and development, Aquafil marks a turning point in the world of textile fibers with the launch of a revolutionary technology: the first demonstration plant for the chemical separation of elastic fiber from nylon. The journey began in 2013, with a joint research project together with Georgia Tech University and the filing of an initial patent. Although industrialization had not materialized, the work of Aquafil researchers never stopped. The perseverance and dedication of the R&D team led, in 2022, to the publication of a new patent, the result of improved technology that was finally ready to be tested on a semi-industrial scale.

Aquafil launched, in Slovenia, the first demonstration plant for the chemical separation of elastic fiber from nylon, an innovative technology to open new perspectives in the textile fiber sector.

“After more than a decade of research and development, Aquafil marks a turning point in the world of textile fibers with the launch of a revolutionary technology: the first demonstration plant for the chemical separation of elastic fiber from nylon. The journey began in 2013, with a joint research project together with Georgia Tech University and the filing of an initial patent. Although industrialization had not materialized, the work of Aquafil researchers never stopped. The perseverance and dedication of the R&D team led, in 2022, to the publication of a new patent, the result of improved technology that was finally ready to be tested on a semi-industrial scale.

Today, thanks to this demo plant, the results of laboratory experiments are confirmed: for the first time, it is possible to effectively separate elastic fiber from nylon in blended fabrics – one of the most difficult challenges in recycling composite materials, particularly those from sportswear and swimwear, among the most problematic wastes in the textile sector. Indeed, the coexistence of different fibers within the same fabric has long been a tremendous obstacle to recycling, condemning tons of potentially recoverable materials to becoming waste”, stated Giulio Bonazzi, Chief Executive Officer.

The goal now is to optimize the process at every stage to define the set-up of a future large-scale industrial plant. Aquafil has activated a network of strategic stakeholders to ensure a steady flow of waste materials and build a solid and efficient supply chain that can feed an increasingly virtuous recycling model.

The nylon recovered through this technology will be entirely destined for the ECONYL® regeneration plant, where it will be processed into new regenerated nylon, ready for new textile applications. This is another step toward reducing dependence on virgin resources and making a concrete contribution to reducing the industry’s environmental impact.
 
The nylon waste is collected in locations all over the world and includes industrial waste but also products – such as fishing nets and rugs – that have reached the end of their useful life. Such waste is processed to obtain a raw material – caprolactam – with the same chemical and performance characteristics as those from fossil sources. The polymers produced from ECONYL® caprolactam are distributed to the Group’s production plants, where they are transformed into yarn for rugs carpet flooring and for clothing.

More information:
Aquafil nylon chemical recycling
Source:

Aquafil S.p.A.

From Left to Right: Katherine Corrigan, Investor, Taranis Carbon Ventures; Luke Henning, Chief Business Officer, Circ; David Sorin, Managing Director, Taranis Carbon Ventures; Peter Majeranowski, Chief Executive Officer, Circ. Photo (c) Circ
From Left to Right: Katherine Corrigan, Investor, Taranis Carbon Ventures; Luke Henning, Chief Business Officer, Circ; David Sorin, Managing Director, Taranis Carbon Ventures; Peter Majeranowski, Chief Executive Officer, Circ.
12.03.2025

Circ Closes Oversubscribed $25M Funding Round

Circ, the US-based pioneer in textile-to-textile recycling, has closed its latest investment round led by Taranis through its Carbon Ventures fund, with continued support from existing strategic investors, including Inditex, one of the world’s largest fashion retailers, and Avery Dennison, a global materials science and digital identification solutions company. This latest funding builds on Circ’s major technical and commercial progress over the past 18 months and helps fuel the company’s push to scale its revolutionary recycling technology, advancing its mission to transform the fashion industry’s waste problem into a circular solution.

Circ is uniquely positioned to transform the industry as the only company with the demonstrated ability to recycle polycotton blends and recover both fractions for textiles, having successful public collaborations with Zara, Mara Hoffman, United Arrows, Chrisitan Siriano, and more.

Circ, the US-based pioneer in textile-to-textile recycling, has closed its latest investment round led by Taranis through its Carbon Ventures fund, with continued support from existing strategic investors, including Inditex, one of the world’s largest fashion retailers, and Avery Dennison, a global materials science and digital identification solutions company. This latest funding builds on Circ’s major technical and commercial progress over the past 18 months and helps fuel the company’s push to scale its revolutionary recycling technology, advancing its mission to transform the fashion industry’s waste problem into a circular solution.

Circ is uniquely positioned to transform the industry as the only company with the demonstrated ability to recycle polycotton blends and recover both fractions for textiles, having successful public collaborations with Zara, Mara Hoffman, United Arrows, Chrisitan Siriano, and more.

As Circ moves toward launching its first industrial-scale blended textile recycling plant, this partnership brings more than capital—Taranis, owned by the Perenco Group, will contribute deep expertise in developing and operating large industrial projects. Taranis’s experience engineering complex, high-volume processes will be invaluable in commercializing Circ’s technology globally.

Taranis, an investment and asset management company dedicated to sustainable industrial solutions, sees Circ’s model as a key step in reducing the environmental impact of global supply chains. Beyond financial investment, Taranis is providing direct technical validation of Circ’s processes to accelerate the transition from demonstration-scale to industrial-scale production.

“Circ has developed and demonstrated a breakthrough solution for circularity in fashion, and we believe our industrial expertise can help take it to the next level,” said Emmanuel Colombel, CEO of Taranis. “Our goal is to support scalable, pragmatic technologies that reduce waste and emissions. Circ’s vision aligns perfectly with that mission, and we’re excited to support Circ in its journey toward a more circular and responsible fashion industry.”

Source:

Circ

needle-punched fabrics Photo (c) Beaulieu International Group
12.03.2025

Beaulieu Fibres International at IDEA25: High in performance and sustainability

Beaulieu Fibres International is exhibiting its next-generation sustainable fibre solutions for high performance nonwovens in various industries at IDEA25 in Miami Beach end of April.

“IDEA25 is at the intersection of nonwoven materials and sustainability, with a focus on innovation and research to address environmental challenges and new opportunities. With our Sustainable Fibres Program, we offer low carbon, recyclable and circular solutions where performance and sustainability go hand in hand, bringing value in co-design and TCO performance,” said Maria Teresa Tomaselli, General Manager, Beaulieu Fibres International.

Self-reinforced PP fibres for fully recyclable automotive composites
The company will be presenting its comprehensive range of polypropylene (PP) bonding fibres designed for thermoplastic lightweight composites and automotive interior fabrics. These fibres assist car manufacturers and OEMs in meeting stringent performance, cost-efficiency, and sustainability standards. Beaulieu’s PP fibres are engineered to enhance the mechanical, thermal, and functional properties of composites while reducing vehicle weight.

Beaulieu Fibres International is exhibiting its next-generation sustainable fibre solutions for high performance nonwovens in various industries at IDEA25 in Miami Beach end of April.

“IDEA25 is at the intersection of nonwoven materials and sustainability, with a focus on innovation and research to address environmental challenges and new opportunities. With our Sustainable Fibres Program, we offer low carbon, recyclable and circular solutions where performance and sustainability go hand in hand, bringing value in co-design and TCO performance,” said Maria Teresa Tomaselli, General Manager, Beaulieu Fibres International.

Self-reinforced PP fibres for fully recyclable automotive composites
The company will be presenting its comprehensive range of polypropylene (PP) bonding fibres designed for thermoplastic lightweight composites and automotive interior fabrics. These fibres assist car manufacturers and OEMs in meeting stringent performance, cost-efficiency, and sustainability standards. Beaulieu’s PP fibres are engineered to enhance the mechanical, thermal, and functional properties of composites while reducing vehicle weight.

Fibres for high performance liquid and air filtration
Beaulieu has set new performance standards for the fast-growing air and liquid filtration industry rolling out its full range of MONO and BICO fine-medium count fibres, as an outcome of its investment into R&D efforts to promote staple fibres in the field of high efficiency filtration.

In addition to its existing portfolio of PP fibres for liquid filtration, compliant with FDA and European food contact regulations, Beaulieu is launching a new bicomponent fibre range in PET/PE, PP/PE for high loft filtration media and fine count mono PP fibres for tribo-electric charged air filter media.

The fine count mono fibres are customized according to the line specifics of the nonwoven producer and guarantee up to 20% higher filtration efficiencies for nonwovens in combination with state-of-the-art acrylic counter fibre compared to standard PP fibres used in this application. Typical applications are air handling units in larger buildings and residential furnaces.

Premium outdoor PP fibres for resilient, weather-resistant crop protection solutions
Engineered for superior mechanical strength and resistance to environmental stress factors, these fibres enhance durability in needle-punched fabrics, ensuring long-lasting protection in the field. Their advanced UV stabilization prevents degradation from prolonged sun exposure, extending the lifespan of crop covers, while their hydrophobic properties repel water, reducing moisture-related damage and maintaining breathability.

Ultrabond, design for recycling
Discover UltraBond innovative bonding staple fibres that replace the need for chemical binders. They open a path to create 100% polypropylene (PP) needlepunched fabrics which meet the same performance requirements as traditional constructions, while reducing end-of-life environmental impact.

The 100% polyolefin-based needlepunched fabrics are fully recyclable, reducing waste generation and creating high value PP recycled products as new materials. Furthermore, the sustainable fabrics are produced with an improved Total Cost of Ownership and with a significant ecological footprint reduction.

Beaulieu strengthening its position in the hygiene market
With a full portfolio already serving the hygiene sector, Beaulieu is focusing on next-generation speciality bicomponent solutions designed to enhance softness, processability, and sustainability in absorbent hygiene products.

Hypersoft fibres are specifically engineered for topsheet applications in direct contact with the skin: 25% improvement in softness compared to standard reference fibres while maintaining optimal processability has been achieved.

Meralux is a bicomponent trilobal fibre that improves nonwoven materials by providing better opacity, comfort, and absorption. It also promotes sustainability by saving raw materials and reducing carbon emissions by up to 60%.

Source:

Beaulieu International Group

Graphic Edana
06.03.2025

FILTREX™ Innovation Award 2025: And the Nominees are ...

EDANA has announced the three nominees for the FILTREX™ Innovation Award 2025, recognizing outstanding innovation in the filtration industry. The FILTREX™ Innovation Award honors innovation in the filtration sector, recognizing the ongoing commitment to excellence by manufacturers of nonwoven-based filtration products and components.

The nominees are:

GESSNER – Lignin-Saturated Cellulose Filter Media
GESSNER’s innovative lignin-saturated cellulose filter media sets a new standard in sustainable filtration. Designed to reduce your product’s carbon footprint, this eco-friendly solution replaces fossil-based resins with renewable lignin, saving up to 100 kg of crude oil per ton of material. Perfect for engine air, oil, and fuel filter elements, it combines top-tier filtration performance and durability with lower formaldehyde emissions during curing. Experience sustainability without compromise - achieve high-efficiency filtration, optional flame retardancy, and a tangible step towards a greener future with our lignin filter media.

EDANA has announced the three nominees for the FILTREX™ Innovation Award 2025, recognizing outstanding innovation in the filtration industry. The FILTREX™ Innovation Award honors innovation in the filtration sector, recognizing the ongoing commitment to excellence by manufacturers of nonwoven-based filtration products and components.

The nominees are:

GESSNER – Lignin-Saturated Cellulose Filter Media
GESSNER’s innovative lignin-saturated cellulose filter media sets a new standard in sustainable filtration. Designed to reduce your product’s carbon footprint, this eco-friendly solution replaces fossil-based resins with renewable lignin, saving up to 100 kg of crude oil per ton of material. Perfect for engine air, oil, and fuel filter elements, it combines top-tier filtration performance and durability with lower formaldehyde emissions during curing. Experience sustainability without compromise - achieve high-efficiency filtration, optional flame retardancy, and a tangible step towards a greener future with our lignin filter media.

Hollingsworth & Vose – NanoWave®ESA
Hollingsworth & Vose is a manufacturer of engineered materials. Their innovation NanoWave®ESA is an all-synthetic 3D media designed for high efficiency respiratory protection. Filters can be designed with minimum media processing while extending the filter life. It is free of PFAS, is safe to use, and can meet the demand for smaller and smaller filters without compromising on comfort. NanoWave®ESA can be produced with a stretch so that highly efficient, stretchable, breathable and drapable garment can be cut to size.

Johns Manville – Evalith®
Johns Manville, a Berkshire Hathaway company, and a leader in the filtration business with manufacturing lines in Europe and the US, has pioneered an innovative recycling process that converts post-industrial HVAC bio-soluble glass microfiber filtration media waste into compounded pellets for injection molding. The resulting pellets, with 30% glass fiber, are being used to create durable, second-life products. This eco-friendly solution prevents landfill waste, reduces CO₂ emissions, and supports a circular economy.. It ensures that the produced PP tapes from the starEX tape extrusion line are wound into perfect packages that improve productivity and fabric quality on the looms. The bevelled bobbin edges avoid that tapes come off during doffing, transport and handling and increase loom efficiency during weaving. The automatic bobbin change procedure of twinTAPE winders reduces operator work significantly, and the patented linear traverse system features an infinitely variable stroke, allowing a wide variety of bobbin designs. As the winder does not need lubrication, maintenance work is reduced to cleaning, which saves significant amounts of operator time.

Each of the three companies will have a 10-minute slot to present its innovation during the FILTREX™ 2025 event, held on 25-26 March 2025 in Vienna, Austria. Attendees will have the opportunity to cast their votes and select the winner, with the award being presented during a reception at the end of the first day.

Since its launch in 2004, FILTREX™ has established itself as the leading platform for professionals in the filtration media sector. This two-day conference gathers executives and technical experts from across the industry, including filter media producers, converters, raw material suppliers, testing equipment manufacturers, laboratories, and research institutions. The programme offers insights into market trends, cutting-edge filter materials, advancements in media design, air and liquid filtration, automotive applications, and developments in testing and standardization.

More information:
Edana Filtrex Innovation award
Source:

Edana

tape winder model twinTAPE+ Foto (c) Starlinger & Co Ges.m.b.H.
tape winder model twinTAPE+
06.03.2025

Starlinger: With highly efficient PP tape production at Chinaplas 2025

Starlinger & Co GmbH puts the focus on its technologies for sustainable and efficient polypropylene tape production as well as food-safe recycled PET and polyolefins at Chinaplas this year.

With a maximum melting capacity of 1000 kg per hour and production speeds of up to 550 meters per minute, Starlinger’s starEX 1600 tape extrusion line unites high efficiency with resource-saving state-of-the-art design. It produces top-quality PP or HDPE/LLDPE tapes for high-performance packaging applications for dry bulk goods such as woven PP sacks or big bags. Specially developed and worldwide unique machine components such as the eqoSTRETCH stretching and annealing system ensure energy-saving production and uniform tape characteristics, while the eqoCLEAN filter system enables the processing of high shares of recycled polypropylene for producing more sustainable woven PP packaging.

Starlinger & Co GmbH puts the focus on its technologies for sustainable and efficient polypropylene tape production as well as food-safe recycled PET and polyolefins at Chinaplas this year.

With a maximum melting capacity of 1000 kg per hour and production speeds of up to 550 meters per minute, Starlinger’s starEX 1600 tape extrusion line unites high efficiency with resource-saving state-of-the-art design. It produces top-quality PP or HDPE/LLDPE tapes for high-performance packaging applications for dry bulk goods such as woven PP sacks or big bags. Specially developed and worldwide unique machine components such as the eqoSTRETCH stretching and annealing system ensure energy-saving production and uniform tape characteristics, while the eqoCLEAN filter system enables the processing of high shares of recycled polypropylene for producing more sustainable woven PP packaging.

“We have gathered decades of expertise both in woven plastic packaging production as well as in plastics recycling,” said Harald Neumüller, Chief Sales Officer at Starlinger. “By combining this know-how, we have developed technology that helps packaging manufacturers to establish closed packaging loops and make plastic packaging circular.” Starlinger has already realised lighthouse projects with customers in the FIBC sector, proposing a closed-loop economy for big bags made from rPP and rPET. “We consider used plastics as a resource, not waste,” Neumüller continued. “This is the only way to get a grip on the increasing amount of plastic waste worldwide. By collecting used plastics and reprocessing it we protect our environment, conserve natural resources, and at the same time save money that would need to be spent for waste treatment facilities and environment clean-ups.”

Precision to the core
With its high-speed winding technology, the twinTAPE+ automatic precision winder is Starlinger’s top-scale tape winder model. It ensures that the produced PP tapes from the starEX tape extrusion line are wound into perfect packages that improve productivity and fabric quality on the looms. The bevelled bobbin edges avoid that tapes come off during doffing, transport and handling and increase loom efficiency during weaving. The automatic bobbin change procedure of twinTAPE winders reduces operator work significantly, and the patented linear traverse system features an infinitely variable stroke, allowing a wide variety of bobbin designs. As the winder does not need lubrication, maintenance work is reduced to cleaning, which saves significant amounts of operator time.

Source:

Starlinger & Co Ges.m.b.H.

Japanese and German scientists cooperating in the Fraunhofer Innovation Platform for Fibers, Processing and Recycling Solutions at Innovative Composite Center © Innovative Composite Center
Japanese and German scientists cooperating in the Fraunhofer Innovation Platform for Fibers, Processing and Recycling Solutions at Innovative Composite Center
26.02.2025

FIP-MIRAI@ICC: International cooperation sets course for the circular composite economy

With the Fraunhofer Innovation Platform for Fibers, Processing and Recycling Solutions at Innovative Composite Center FIP-MIRAI@ICC, the Fraunhofer Institute for Casting, Composite and Processing Technology IGCV and the Innovative Composite Center (ICC), Kanazawa Institute of Technology (KIT) in Kanazawa area are setting new standards in the circular economy. With a total budget of 2 million euros - half funded by the Fraunhofer-Society and half by the ICC - the platform aims to develop solutions to global challenges in the field of composite recycling. A Fraunhofer Innovation Platform (FIP) is a temporary research unit hosted and operated by a research institution abroad, which is set up in close cooperation with one or more Fraunhofer Institutes in Germany. With “Mirai”, the Japanese word for “future”, the FIP-MIRAI@ICC sends out a clear signal: Waste is seen as a valuable resource and reused through new technologies. The aim is to create a forward-looking circular economy that guarantees sustainability for future generations.

With the Fraunhofer Innovation Platform for Fibers, Processing and Recycling Solutions at Innovative Composite Center FIP-MIRAI@ICC, the Fraunhofer Institute for Casting, Composite and Processing Technology IGCV and the Innovative Composite Center (ICC), Kanazawa Institute of Technology (KIT) in Kanazawa area are setting new standards in the circular economy. With a total budget of 2 million euros - half funded by the Fraunhofer-Society and half by the ICC - the platform aims to develop solutions to global challenges in the field of composite recycling. A Fraunhofer Innovation Platform (FIP) is a temporary research unit hosted and operated by a research institution abroad, which is set up in close cooperation with one or more Fraunhofer Institutes in Germany. With “Mirai”, the Japanese word for “future”, the FIP-MIRAI@ICC sends out a clear signal: Waste is seen as a valuable resource and reused through new technologies. The aim is to create a forward-looking circular economy that guarantees sustainability for future generations. At the heart of the five-year cooperation (2025-2029) is a central location in Kanazawa area, which brings together researchers from the Fraunhofer IGCV and the ICC with companies, universities and customers.

Global challenges as an opportunity for innovation
The increasing use of composite materials in industries such as aerospace, wind energy and sports is leading to rising volumes of hard-to-recycle waste. As early as 2023, 75 kilotons of carbon fiber waste were produced worldwide, and 350 kilotons are expected by 2028 in aviation alone. The growing use of hydrogen technologies in mobility and transportation will further exacerbate this problem.

Technological innovations for sustainability
The German-Japanese collaboration pools technological expertise: the Fraunhofer IGCV contributes its expertise in fiber-matrix separation, quality assurance of recyclates and the wet-laid process, while the ICC contributes its pressing processes and continuous double-belt press technology. Together, this creates a unique “one-stop-shop” offering for companies looking for solutions for the recycling of composite materials.

Appearance at the JEC World 2025
A first insight into the work of FIP-MIRAI@ICC will be provided at JEC World 2025 in Paris, where the platform will be represented at the Japan Pavilion. Companies, researchers and industry experts are invited to visit the stand and discuss the latest developments.

A boost for the circular economy
FIP-MIRAI@ICC aims to act as a catalyst for sustainable technologies and transform waste streams into valuable resources. The close partnership between German and Japanese players paves the way for a sustainable and future-proof industry. With this initiative, science and industry are joining forces to turn global challenges into opportunities. With the vision of promoting ecological and economic sustainability, FIP-MIRAI@ICC is setting new standards in international cooperation.

Source:

Fraunhofer IGCV

Graphic INDA
18.02.2025

Registration now open for the World of Wipes® International Conference 2025

INDA, the Association of the Nonwoven Fabrics Industry, announced registration has opened for the World of Wipes® (WOW) International Conference, July 21-24, at the Hilton Columbus Downtown in Ohio.

This year’s theme, Wipe to Win: Innovating for a Sustainable and Profitable Future, will feature industry leaders discussing pivotal challenges and opportunities, including business profitability, sustainability, and flushability.

Attendees at WOW 2025 will gain vital insights into formulation and fragrance innovations, specialty wipes, retailer perspectives, tariffs and regulations, recycling advancements, and new technologies, and market trends and statistics.

WOW 2025 offers a unique opportunity for end-use wipe manufacturers, converters, and suppliers across the supply chain to connect, collaborate on new products and applications, and explore the latest trends, challenges, and breakthroughs shaping the wipes industry. Conference details will be released at a later date.

Highlights of WOW 2025 include:

INDA, the Association of the Nonwoven Fabrics Industry, announced registration has opened for the World of Wipes® (WOW) International Conference, July 21-24, at the Hilton Columbus Downtown in Ohio.

This year’s theme, Wipe to Win: Innovating for a Sustainable and Profitable Future, will feature industry leaders discussing pivotal challenges and opportunities, including business profitability, sustainability, and flushability.

Attendees at WOW 2025 will gain vital insights into formulation and fragrance innovations, specialty wipes, retailer perspectives, tariffs and regulations, recycling advancements, and new technologies, and market trends and statistics.

WOW 2025 offers a unique opportunity for end-use wipe manufacturers, converters, and suppliers across the supply chain to connect, collaborate on new products and applications, and explore the latest trends, challenges, and breakthroughs shaping the wipes industry. Conference details will be released at a later date.

Highlights of WOW 2025 include:

  • Pre-Conference Webinars – Gain essential insights into trade-related issues leading to WOW 2025. Program updates will be posted on the INDA website.
  • WIPES Academy, July 21-22 – Attend 12 expert-led sessions by Heidi Beatty, Chief Executive Officer, Crown Abbey, covering all aspects from wipes product concept to commercialization.
  • Tabletop Exhibits and Lightning Talks, July 22-23 – Experience a dynamic showcase of the latest innovations. Tabletop exhibitors will present five-minute product overviews, followed by networking during the evening reception.
  • World of Wipes Innovation Award®, July 22 and 24 – Celebrate excellence by recognizing innovations that leverage nonwoven fabric/technology to enhance wipe product functionality and expand applications. Nominations are open until May 19. Finalists will present their products on July 22, and the winner will be unveiled on July 24.
06.02.2025

Oerlikon Manmade Fibers Solutions: „Technology Day 2025“ in Indien

Oerlikon Manmade Fibers Solutions recently hosted its highly anticipated Innovation and Technology Day at the Deltin Hotel in Daman by end of January 2025. The event attracted over 300 participants, including industry experts, partners, and stakeholders, who gathered to explore the latest advancements and trends in the manmade fibers industry in India.

Customer Event in Daman, India
The Innovation and Technology Day commenced with a warm welcome and introduction by Wolfgang Ernst, Chief Sales Officer (CSO) at Oerlikon Manmade Fibers Solutions, and Debabrata Ghosh, Head of Sales at Oerlikon Textile India. They provided an overview of the Indian market and its challenges.

Oerlikon Manmade Fibers Solutions recently hosted its highly anticipated Innovation and Technology Day at the Deltin Hotel in Daman by end of January 2025. The event attracted over 300 participants, including industry experts, partners, and stakeholders, who gathered to explore the latest advancements and trends in the manmade fibers industry in India.

Customer Event in Daman, India
The Innovation and Technology Day commenced with a warm welcome and introduction by Wolfgang Ernst, Chief Sales Officer (CSO) at Oerlikon Manmade Fibers Solutions, and Debabrata Ghosh, Head of Sales at Oerlikon Textile India. They provided an overview of the Indian market and its challenges.

“The Indian textile industry, particularly the chemical fiber sector, is experiencing significant growth and transformation. This development is driven by increasing production capacities, strategic investments, and a shift in global consumption patterns”, said Ghosh. India's production of manmade fibers (MMF) is robust, with annual outputs of 4.8 million tons of Polyester Filament Yarn (PFY), 1.7 million tons of Polyester Staple Fiber (PSF), 0.7 million tons of viscose, 0.2 million tons of Polyamide 6 (PA 6), and 25 thousand tons of acrylic. Additionally, the country boasts substantial capacities for PET bottles and films, growing at rates of 7% and 15% per annum, respectively. The Indian market is witnessing significant expansions in PTA (Purified Terephthalic Acid) capacity, with major projects underway by Indian Oil Corporation, GAIL, MCPI, Reliance Industries, and the Adani-Indorama joint venture. These expansions are set to increase the PTA capacity from the current 6.296 million tons to over 14 million tons by 2030.

Market Dynamics and strategic investments
“The global consumption landscape is shifting towards India and emerging Asia, driven by rising incomes and changing demographics. By 2050, India and emerging Asia are expected to account for 30% of global consumption at purchasing-power parity (PPP), up from 12% in 1997. This shift underscores the growing importance of these regions in the global economic landscape”, Ghosh continuous. Significant investments are being made to enhance production capacities and integrate advanced technologies. Indian Oil Corporation, in a joint venture with MCPI, is establishing a 900 TPD continuous polymerization unit in Odisha, supported by substantial government subsidies. Similarly, the Adani Group, in partnership with Indorama, is entering the petrochemical sector with a $3 billion PTA plant in Maharashtra.

Challenges and Opportunities
Despite the positive outlook, the industry faces challenges such as ensuring cost efficiency, scalability, and the seamless integration of new technologies into existing production processes. However, the sector is optimistic about improving profitability, driven by favorable supply-demand dynamics and strategic investments. “The Indian textile and chemical fiber industry is poised for significant growth, supported by strategic investments, capacity expansions, and a favorable global consumption shift. These developments position India as a key player in the global textile market, driving towards a sustainable and prosperous future”, said Ernst.

After the introduction about the current market situation, the event continued with numerous technical presentations in which Oerlikon and its partners presented their technological and solution expertise along the textile value production chain “From Melt to Yarn, Fibers and Nonwovens”.

“To spin an excellent yarn, you need the prefect melt”, said Moderator André Wissenberg, Head of Marketing, Corporate Communications, and Public Affairs at Oerlikon Manmade Fibers Solutions. How this can be produced using extrusion or continuous polycondensation technology was demonstrated by the keynote speakers Sven Streiber, Regional Sales Director at Oerlikon Barmag, Deepak Lokre, Head of Engineering at Oerlikon Textile India, and Matthias Schmitz, Head of Engineering Recycling Technology at BB Engineering (BBE).

The second session focused on Oerlikons technology partner for manmade fiber spinning mills. Presentations covered topics such as enhancing manmade fiber production with innovative air engineering, automatic handling solutions and quality inspections, as well as air texturizing solutions. Notable speakers included Praveen Kumar Singh, Managing Director of Luwa India, and Luca Lacitignola, Sales Director at Irico Gualchierani Handling (IGH), Simone Ducceschi, Sales & Project Manager at Thema Systems, as well as Ralf Morgenroth, Head of Engineering Textile Machinery at BBE.

The third session delved into solutions for producing the perfect fibers and yarns, with a focus on Oerlikon Barmag POY/DTY, FDY, IDY technologies as well as Oerlikon Neumag BCF and staple fiber line plants. Presentations were delivered by Philip Jungbecker, Head of R&D, and Guido Dresen, Regional Sales Director, both at Oerlikon Barmag, as well Chetan Bhagat, General Manager Sales, and Sameer Mehrotra, General Manager Service at Oerlikon Textile India. Ralf Morgenroth added further insights of the compact spinning solution VarioFil from BBE.

Environmentally friendly recycling solutions
The fourth session highlighted environmentally friendly recycling solutions, featuring insights from Sven Streiber and Sudipto Mandal, Sales and Marketing Manager at Oerlikon Textile India, and again Matthias Schmitz, BBE. They provided a detailed portfolio overview in the field of mechanical and chemical recycling. The new partnership between Oerlikon Barmag and Evonik was also presented to the audience. Finally, this was followed by a session on customer services and digital solutions, where Michael Ruebenhagen, Head of Global Service Sales and Ivan Gallo, Digital Solutions, both at Oerlikon Manmade Fibers Solutions discussed current upgrade and retrofit options, the Digital Academy, and the future of digitalization in manmade fiber spinning mills. Shared Kulkarnie, General Manager Service Sales & Workshops, as well as Chandru Gurbaxani, Digital Solutions, performed together with their German colleagues.

The event concluded with closing remarks again from Wolfgang Ernst, who provided a global market overview and outlook for 2025. Final remarks were given by Atul Vaidya, Managing Director of Oerlikon Textile India. Finaly the event ended with a gala evening with more than 500 participants featuring a fashion show, music, dancing, and excellent food, supported by Decathlon and Garden Vareli.

Source:

Oerlikon Manmade Fibers Solutions

05.02.2025

Sächsisches Textilforschungsinstitut STFI at JEC

JEC World will take place from 4 to 6 March 2025 under the motto ‘Pushing the Limits’. The leading trade fair for lightweight construction is a networking centre for creativity, vision and action. It shows how composite materials are pushing the boundaries of projects and ambitions.

The Sächsisches Textilforschungsinstitut e.V. (STFI) is building on this motto and will be presenting highly oriented semi-finished products and organic sheets made from recycled carbon fibres for aviation in Paris in 2025. These semi-finished products currently represent the limit in the field of rCF. In addition, the members of the MC4 consortium, in which the STFI optimises recycling solutions for composite materials made from glass and carbon fibres with European partners, will be presenting their results at their own stand. With the newly installed wetlaid nonwoven system, the Saxon institute also offers a nonwoven technology that will also be of interest for the reuse of short carbon fibres in the future. Visit us at the joint stand of the Saxony Economic Development Corporation and talk to our team of lightweight construction and recycling experts.

JEC World will take place from 4 to 6 March 2025 under the motto ‘Pushing the Limits’. The leading trade fair for lightweight construction is a networking centre for creativity, vision and action. It shows how composite materials are pushing the boundaries of projects and ambitions.

The Sächsisches Textilforschungsinstitut e.V. (STFI) is building on this motto and will be presenting highly oriented semi-finished products and organic sheets made from recycled carbon fibres for aviation in Paris in 2025. These semi-finished products currently represent the limit in the field of rCF. In addition, the members of the MC4 consortium, in which the STFI optimises recycling solutions for composite materials made from glass and carbon fibres with European partners, will be presenting their results at their own stand. With the newly installed wetlaid nonwoven system, the Saxon institute also offers a nonwoven technology that will also be of interest for the reuse of short carbon fibres in the future. Visit us at the joint stand of the Saxony Economic Development Corporation and talk to our team of lightweight construction and recycling experts.

Source:

Sächsisches Textilforschungsinstitut

27.01.2025

Wool makes a grand comeback

When PERFORMANCE DAYS opens its doors on March 5-6, 2025, at halls C4 and C5 at Messe München, visitors will once again discover fabric innovations for Spring/Summer 2027 across the Performancewear, Bodywear, and Accessories segments. For the first time, a dedicated Wool Forum will be introduced alongside the existing Trend, Footwear, and Bodywear Forums. A jury of renowned industry experts carefully reviewed the submissions for the upcoming season and awarded a total of four prizes.

At the heart of the event, the Trend Forum will showcase the award-winning fabrics for the first time, including the winners of the PERFORMANCE AWARD and the ECO PERFORMANCE AWARD. As the dedicated Footwear Area will now only appear at the fall fair, this year’s Footwear Forum will also be integrated into the Trend Forum in Hall C4. Additionally, visitors can explore the first-ever Wool Forum, located in the Wool Area, which mirrors the setup of the Bodywear Forum in the Bodywear Collective.

When PERFORMANCE DAYS opens its doors on March 5-6, 2025, at halls C4 and C5 at Messe München, visitors will once again discover fabric innovations for Spring/Summer 2027 across the Performancewear, Bodywear, and Accessories segments. For the first time, a dedicated Wool Forum will be introduced alongside the existing Trend, Footwear, and Bodywear Forums. A jury of renowned industry experts carefully reviewed the submissions for the upcoming season and awarded a total of four prizes.

At the heart of the event, the Trend Forum will showcase the award-winning fabrics for the first time, including the winners of the PERFORMANCE AWARD and the ECO PERFORMANCE AWARD. As the dedicated Footwear Area will now only appear at the fall fair, this year’s Footwear Forum will also be integrated into the Trend Forum in Hall C4. Additionally, visitors can explore the first-ever Wool Forum, located in the Wool Area, which mirrors the setup of the Bodywear Forum in the Bodywear Collective.

The jury, led by Marco Weichert, CEO of PERFORMANCE DAYS, along with Clarissa Stadelmann (Product Manager), Jury Head Alexa Dehmel, Regina Goller (Head of Innovation & Future Trends), and guest juror Laura Howe, Fabric Technologist at Mountain Equipment, expressed their enthusiasm for the outstanding submissions.

Sustainability and innovation in focus: Wool makes a grand comeback
The materials were divided into 13 categories, including 3-layer membranes, baselayers, workwear, bags, waterproof 2-layer fabrics, wool, and others. A particular emphasis was placed on this season’s Focus Topic: “Certifications – Which Ones Matter?”. The top 28 fabrics from each category, along with insights from the Focus Topic compiled by CSR specialist Anna Schuster, will be presented in the Trend Forum.

Previous focus topics have significantly elevated the quality of submissions. The Fall 2024 topic, “Colorization: Chemistry is Everywhere,” spurred a rise in the use of bio-synthetic dyes. Meanwhile, the Spring 2024 theme, “The Future of Polyester: Beyond the Bottle,” showcased advancements in textile-to-textile recycling materials.

This year, developments in the categories of Membranes, Safety & Durability (including aramid fibers), and Wool particularly stood out. Wool demonstrated exceptional versatility, being used in applications ranging from windbreakers to shirts. There was also notable growth in materials such as hemp-lyocell blends, recycled polyamide, and multi-component yarns. Two standout fabrics included a “Hulk fabric” featuring color-shifting effects under tension and a luxuriously soft modal-cashmere knit.

The award-winning innovations and highlighted materials will be on display during PERFORMANCE DAYS on March 5-6, 2025, in halls C4 and C5 at Messe München.

Source:

PERFORMANCE DAYS functional fabric fair