From the Sector

Borealis continues to invest in growth through sustainable solutions that are transforming the polymer industry. Its facility in Burghausen, Germany, is significantly expanding production capacity for an innovative polymer foam solution called Daploy™ High Melt Strength polypropylene (HMS PP). This investment—totaling over EUR 100 million—addresses growing global demand for recyclable, high-performance foam solutions. The new line, scheduled to start up in the second half of 2026, will triple Borealis’ supply capability for fully recyclable HMS PP. This expansion enables the transition to more circular and recyclable material solutions for customers in the consumer products, automotive, and building and construction industries.  
 
The development of Daploy HMS PP took place at Borealis’ Innovation Headquarters in Linz. The new product provides exceptional foamability, lightweight properties, and mechanical strength—characteristics that support material efficiency and help cut both costs and CO2 emissions. It is suitable for use in monomaterial solutions, which are easily recyclable at end of life.  
 
By supporting the sustainability principles of Reduce, Reuse, and Recycle, Daploy HMS PP addresses the growing demand for recyclable solutions across multiple industry segments:
 
In the automotive industry, Daploy is used for ultra-lightweight foamed interior and under-the-hood components. Typically 60-90% lighter than non-foamed alternatives, these components help improve fuel efficiency and reduce carbon emissions. It also enables zero-waste production as all production trim-offs can be easily recycled. In addition, Daploy makes it possible for these parts to be constructed from a single material, facilitating recycling at the end of the vehicle’s life.  
In the building and construction sector, Daploy HMS PP is used to replace heavier materials in insulation and paneling applications. Its durability, strength, and heat resistance ensure excellent performance, while its lightweight properties and recyclability improve the sustainability of these components.
 
“In line with our We4Customers strategy, this investment creates value for customers by enabling them to design recyclable, foam-based products for a wide range of high-performance applications,” explains Craig Arnold, Borealis Executive Vice President Polyolefins, Circular Economy Solutions and Base Chemicals. “By expanding production, we’re ensuring a reliable supply of this advanced material to help our customers achieve their sustainability goals and deliver high-performance solutions.”

High registration numbers with many new exhibitors herald a strong Techtextil and Texprocess 2026. From 21 to 24 April 2026, international suppliers present their innovations at the two leading trade fairs - whether in terms of materials, technologies or sustainability. With an adapted hall layout and new product groups, Techtextil and Texprocess create the best conditions for this.

Turbulent times for the industry: recession, sustainability requirements and geopolitical challenges are putting market participants under pressure with subdued purchasing behaviour, restrained investment or complex process adjustments. The industry's response: innovation and outstanding solutions. Whether new material ideas, efficient processes or sustainable developments: Very important platforms to present these are the world's leading trade fairs Techtextil and Texprocess in Frankfurt. In addition to the familiar big players, an exceptionally large number of new exhibitors will take part in 2026.

Texprocess 2026: Global visibility for world premieres
Exhibitors from all product groups have already registered to take part in Texprocess, the leading trade fair for processing textile and flexible materials. From cutting and sewing to finishing. Among them are Brother Internationale Industriemaschinen, Gütermann (Germany), Morgan Tecnica (Italy), Robotech (Turkey), Sheffield Cutting Equipment (USA), Style3D | Assyst, Veit and Zünd Germany. New exhibitors include Amann (Germany), Coloreel (Sweden), Comelz, Cutting Edge Automation Machines (Italy) or Pathfinder Australia. Driven by automation, digitalisation and AI, exhibitors are developing increasingly efficient solutions - and are thus resonating with the needs of the international market.

Techtextil 2026: realising market potential with innovations
Techtextil is also seeing great booking interest from exhibitors. Among those registered are Concordia Textiles (Belgium), Groz-Beckert (Germany), Klopman International (Italy), Kolon Industries (Korea), Lenzing, Sattler Pro-Tex (Austria), Sioen (Belgium) and Schill+Seilacher (Germany). The many new exhibitors include Dystar Singapore, Indorama Ventures Fibers Germany, Monteiro Ribas (Portugal), TreeToTextile (Sweden) and Woolmark (Germany). The leading trade fair for technical textiles and nonwovens covers the entire spectrum of high-tech textiles. Suppliers meet buyers from a wide range of industries here. They are looking for customised material solutions - whether for the automotive or apparel industry. For the first time, there is a separate area for Textile Chemicals & Dyes in Hall 9.0, which is already in high demand. The new Performance Apparel Textiles area in Hall 9.0 is also attracting great interest. It offers promising synergies: With Fibres & Yarns, manufacturers find their upstream stage in the same hall. In addition, the proximity to Texprocess in Hall 8.0 makes it even more accessible for the apparel industry.
 
Techtextil and Texprocess will be held from 21 to 24 April 2026.

Beaulieu Fibres International is exhibiting its next-generation sustainable fibre solutions for high performance nonwovens in various industries at IDEA25 in Miami Beach end of April.

“IDEA25 is at the intersection of nonwoven materials and sustainability, with a focus on innovation and research to address environmental challenges and new opportunities. With our Sustainable Fibres Program, we offer low carbon, recyclable and circular solutions where performance and sustainability go hand in hand, bringing value in co-design and TCO performance,” said Maria Teresa Tomaselli, General Manager, Beaulieu Fibres International.

Self-reinforced PP fibres for fully recyclable automotive composites
The company will be presenting its comprehensive range of polypropylene (PP) bonding fibres designed for thermoplastic lightweight composites and automotive interior fabrics. These fibres assist car manufacturers and OEMs in meeting stringent performance, cost-efficiency, and sustainability standards. Beaulieu’s PP fibres are engineered to enhance the mechanical, thermal, and functional properties of composites while reducing vehicle weight.

Fibres for high performance liquid and air filtration
Beaulieu has set new performance standards for the fast-growing air and liquid filtration industry rolling out its full range of MONO and BICO fine-medium count fibres, as an outcome of its investment into R&D efforts to promote staple fibres in the field of high efficiency filtration.

In addition to its existing portfolio of PP fibres for liquid filtration, compliant with FDA and European food contact regulations, Beaulieu is launching a new bicomponent fibre range in PET/PE, PP/PE for high loft filtration media and fine count mono PP fibres for tribo-electric charged air filter media.

The fine count mono fibres are customized according to the line specifics of the nonwoven producer and guarantee up to 20% higher filtration efficiencies for nonwovens in combination with state-of-the-art acrylic counter fibre compared to standard PP fibres used in this application. Typical applications are air handling units in larger buildings and residential furnaces.

Premium outdoor PP fibres for resilient, weather-resistant crop protection solutions
Engineered for superior mechanical strength and resistance to environmental stress factors, these fibres enhance durability in needle-punched fabrics, ensuring long-lasting protection in the field. Their advanced UV stabilization prevents degradation from prolonged sun exposure, extending the lifespan of crop covers, while their hydrophobic properties repel water, reducing moisture-related damage and maintaining breathability.

Ultrabond, design for recycling
Discover UltraBond innovative bonding staple fibres that replace the need for chemical binders. They open a path to create 100% polypropylene (PP) needlepunched fabrics which meet the same performance requirements as traditional constructions, while reducing end-of-life environmental impact.

The 100% polyolefin-based needlepunched fabrics are fully recyclable, reducing waste generation and creating high value PP recycled products as new materials. Furthermore, the sustainable fabrics are produced with an improved Total Cost of Ownership and with a significant ecological footprint reduction.

Beaulieu strengthening its position in the hygiene market
With a full portfolio already serving the hygiene sector, Beaulieu is focusing on next-generation speciality bicomponent solutions designed to enhance softness, processability, and sustainability in absorbent hygiene products.

Hypersoft fibres are specifically engineered for topsheet applications in direct contact with the skin: 25% improvement in softness compared to standard reference fibres while maintaining optimal processability has been achieved.

Meralux is a bicomponent trilobal fibre that improves nonwoven materials by providing better opacity, comfort, and absorption. It also promotes sustainability by saving raw materials and reducing carbon emissions by up to 60%.

The 2nd edition of Best of Bangladesh in Europe is set to take place on April 17-18, 2025, at Beurs van Berlage in Amsterdam. Organized by Bangladesh Apparel Exchange (BAE) and powered by PDS Limited, the event is held in association with The City Bank PLC, Bangladesh, and KDS Group, with the support of the Ministry of Foreign Affairs (MoFA) and Bangladesh Investment Development Authority (BIDA).

Visitors will have the chance to discover 50 leading companies across 8 industries, each presenting innovative solutions in sustainability, circularity, and transparency. Across the two days, the event will feature a grand opening ceremony, insightful panel discussions, dynamic exhibitions, and inspiring fashion shows, offering a comprehensive glimpse into Bangladesh’s evolving business landscape.

The event will also feature 40+ global speakers and expects to welcome over 1,500 participants, making it a landmark platform for meaningful dialogue, collaboration, and partnership building.

Exhibitors: 4A Yarn Dyeing Ltd, Brain Station 23, BJIT Group, Bondstein Technologies Ltd, City Bank PLC, Bangladesh, Centrotex Ltd, Cyclo, Delmas Apparels Pvt Ltd. Designer Fashion Ltd. Fakir Group, KDS Group, Knit Asia Ltd, Leatherina Pvt Ltd, Mapped In Bangladesh (MiB), Nourish Feeds Limited, Noize Jeans, Paddock's Jeans, Pacific Jeans Ltd, PDS Limited, Pacific Knitex Ltd. Paragon Group, Reverse Resource, Rising Group, Shin Shin Apparels Ltd, Shangu Tex Ltd. Turjo Tex Ltd, Tarango.

The Lenzing Group, a leading supplier of regenerated cellulose fibers for the textile and nonwovens industries, welcomes the European Commission’s Clean Industrial Deal, which aims to pave the way for a sustainable, climate-neutral and competitive industry. Commission President Ursula von der Leyen discussed the initiative on Wednesday, February 26, 2025, together with 400 business leaders, including the CEO of the Lenzing Group, Rohit Aggarwal, in Antwerp (Belgium). The industry is calling on EU heads of state and government to take urgent measures in all EU member states without delay ahead of the upcoming European Council meeting in March.

“International trade tensions, volatile energy markets, and the need to decarbonise industries demand urgent collective action. We must continue to support Europe’s green leadership and ensure that those investing in sustainability are incentivised. We must act now, work together and translate ambition into tangible results”, emphasizes Rohit Aggarwal, CEO of Lenzing Group. “The Clean Industrial Deal is an important initiative for Europe’s industrial and sustainable future. It will strengthen Europe’s net-zero industry, expand green technology manufacturing, and enhance industrial competitiveness.”

One important aspect is access to affordable and clean energy, which is crucial for the global position and competitiveness of the industry.

“We appreciate the Commission President taking the time to join us today in Antwerp to present the Clean Industrial Deal. Nine out of ten calls of the Antwerp Declaration have been addressed. We need to transform Europe’s ambition ‘to be’, into a determination ‘to do’. Every day, Europe is falling behind its goals, and is losing quality jobs for our current and future generations of workers. In the turbulent times we are in we need bold action from the European Leadership,” said Ilham Kadri, President of the European Chemical Industry Council, Cefic.

Europe’s industries are facing historical challenges: declining demand, stalled investments, reduced capacity, and EU gas prices at 4 to 5 times higher than its competitors. Between 2023 and 2024, Europe’s manufacturing output – a sector employing over 31 million people – dropped another 2.6 percent. While for the chemicals industry – the industry of industries – Cefic’s recent study emphasised the severity, with over 11 million tons of capacity announced to be closed between 2023 and 2024, affecting 21 major sites.

To overcome these challenges, back in February 2024, 73 business leaders presented the Antwerp Declaration to Commission President, Ursula von der Leyen and former Belgian Prime Minister Alexander De Croo. The Antwerp Declaration lays out 10 concrete actions to restore the business case for investments, to implement Europe’s sustainability ambitions and safeguard quality jobs in Europe. It is now signed by over 1,300 signatories.

“Reading the Clean Industrial Deal, we need the Commission to focus, prioritise the three key actions that improve our situation already this year and put all power, boldness and bravery in the European Commission behind these. And give us a realistic planning for the remaining actions. When we say actions, we mean action, not strategies, policies or plans. Leave no stone unturned and break all taboos. We need the situation to change.” Marco Mensink, Cefic Director General.

“Cefic calls on all new EU initiatives to be evaluated against the following criteria: Do they keep Europe safe and independent, reduce energy prices, ease the administrative burden on companies, attract investments to Europe, create markets for sustainable products, and safeguard quality jobs in Europe? If the answer to any of these questions is no, EU policymakers should reconsider and revise the proposal accordingly.”

Oerlikon Manmade Fibers Solutions recently hosted its highly anticipated Innovation and Technology Day at the Deltin Hotel in Daman by end of January 2025. The event attracted over 300 participants, including industry experts, partners, and stakeholders, who gathered to explore the latest advancements and trends in the manmade fibers industry in India.

Customer Event in Daman, India
The Innovation and Technology Day commenced with a warm welcome and introduction by Wolfgang Ernst, Chief Sales Officer (CSO) at Oerlikon Manmade Fibers Solutions, and Debabrata Ghosh, Head of Sales at Oerlikon Textile India. They provided an overview of the Indian market and its challenges.

“The Indian textile industry, particularly the chemical fiber sector, is experiencing significant growth and transformation. This development is driven by increasing production capacities, strategic investments, and a shift in global consumption patterns”, said Ghosh. India's production of manmade fibers (MMF) is robust, with annual outputs of 4.8 million tons of Polyester Filament Yarn (PFY), 1.7 million tons of Polyester Staple Fiber (PSF), 0.7 million tons of viscose, 0.2 million tons of Polyamide 6 (PA 6), and 25 thousand tons of acrylic. Additionally, the country boasts substantial capacities for PET bottles and films, growing at rates of 7% and 15% per annum, respectively. The Indian market is witnessing significant expansions in PTA (Purified Terephthalic Acid) capacity, with major projects underway by Indian Oil Corporation, GAIL, MCPI, Reliance Industries, and the Adani-Indorama joint venture. These expansions are set to increase the PTA capacity from the current 6.296 million tons to over 14 million tons by 2030.

Market Dynamics and strategic investments
“The global consumption landscape is shifting towards India and emerging Asia, driven by rising incomes and changing demographics. By 2050, India and emerging Asia are expected to account for 30% of global consumption at purchasing-power parity (PPP), up from 12% in 1997. This shift underscores the growing importance of these regions in the global economic landscape”, Ghosh continuous. Significant investments are being made to enhance production capacities and integrate advanced technologies. Indian Oil Corporation, in a joint venture with MCPI, is establishing a 900 TPD continuous polymerization unit in Odisha, supported by substantial government subsidies. Similarly, the Adani Group, in partnership with Indorama, is entering the petrochemical sector with a $3 billion PTA plant in Maharashtra.

Challenges and Opportunities
Despite the positive outlook, the industry faces challenges such as ensuring cost efficiency, scalability, and the seamless integration of new technologies into existing production processes. However, the sector is optimistic about improving profitability, driven by favorable supply-demand dynamics and strategic investments. “The Indian textile and chemical fiber industry is poised for significant growth, supported by strategic investments, capacity expansions, and a favorable global consumption shift. These developments position India as a key player in the global textile market, driving towards a sustainable and prosperous future”, said Ernst.

After the introduction about the current market situation, the event continued with numerous technical presentations in which Oerlikon and its partners presented their technological and solution expertise along the textile value production chain “From Melt to Yarn, Fibers and Nonwovens”.

“To spin an excellent yarn, you need the prefect melt”, said Moderator André Wissenberg, Head of Marketing, Corporate Communications, and Public Affairs at Oerlikon Manmade Fibers Solutions. How this can be produced using extrusion or continuous polycondensation technology was demonstrated by the keynote speakers Sven Streiber, Regional Sales Director at Oerlikon Barmag, Deepak Lokre, Head of Engineering at Oerlikon Textile India, and Matthias Schmitz, Head of Engineering Recycling Technology at BB Engineering (BBE).

The second session focused on Oerlikons technology partner for manmade fiber spinning mills. Presentations covered topics such as enhancing manmade fiber production with innovative air engineering, automatic handling solutions and quality inspections, as well as air texturizing solutions. Notable speakers included Praveen Kumar Singh, Managing Director of Luwa India, and Luca Lacitignola, Sales Director at Irico Gualchierani Handling (IGH), Simone Ducceschi, Sales & Project Manager at Thema Systems, as well as Ralf Morgenroth, Head of Engineering Textile Machinery at BBE.

The third session delved into solutions for producing the perfect fibers and yarns, with a focus on Oerlikon Barmag POY/DTY, FDY, IDY technologies as well as Oerlikon Neumag BCF and staple fiber line plants. Presentations were delivered by Philip Jungbecker, Head of R&D, and Guido Dresen, Regional Sales Director, both at Oerlikon Barmag, as well Chetan Bhagat, General Manager Sales, and Sameer Mehrotra, General Manager Service at Oerlikon Textile India. Ralf Morgenroth added further insights of the compact spinning solution VarioFil from BBE.

Environmentally friendly recycling solutions
The fourth session highlighted environmentally friendly recycling solutions, featuring insights from Sven Streiber and Sudipto Mandal, Sales and Marketing Manager at Oerlikon Textile India, and again Matthias Schmitz, BBE. They provided a detailed portfolio overview in the field of mechanical and chemical recycling. The new partnership between Oerlikon Barmag and Evonik was also presented to the audience. Finally, this was followed by a session on customer services and digital solutions, where Michael Ruebenhagen, Head of Global Service Sales and Ivan Gallo, Digital Solutions, both at Oerlikon Manmade Fibers Solutions discussed current upgrade and retrofit options, the Digital Academy, and the future of digitalization in manmade fiber spinning mills. Shared Kulkarnie, General Manager Service Sales & Workshops, as well as Chandru Gurbaxani, Digital Solutions, performed together with their German colleagues.

The event concluded with closing remarks again from Wolfgang Ernst, who provided a global market overview and outlook for 2025. Final remarks were given by Atul Vaidya, Managing Director of Oerlikon Textile India. Finaly the event ended with a gala evening with more than 500 participants featuring a fashion show, music, dancing, and excellent food, supported by Decathlon and Garden Vareli.

Pili, a French pioneer in biobased dyes and pigments, partners with Orta, the Turkish denim mill and Citizens of Humanity, a California-based high-end denim brand known for its commitment to quality and sustainability.

They are beginning a transformative shift in the denim industry with the commercial launch of the first products dyed with Pili’s biobased indigo. The first products will debut in January in the Spring 2025 collections of Citizens of Humanity and AGOLDE.

A New Ecological Standard for the Denim Industry
In 2024, Pili achieved a major milestone by producing its first tons of biobased indigo, enabling the creation of sustainable denim articles, a turning point in the company's efforts to decarbonize the textile industry especially denim.

Pili has developed unique processes combining fermentation and organic chemistry to offer a high-performance, eco-friendly alternative to petrochemical dyes. Their ecological alternative significantly reduces the use of toxic chemicals and fossil resources, while aiming to cut CO2 emissions up to 50%. It meets the same performance as petrochemical indigo while seamlessly integrating into existing dyeing processes without requiring additional investment in commercial dyeing equipment.

Pili’s colors development is based on standardized Life Cycle Assessments (LCAs), ensuring a rigorous process to measure and minimize their environmental impact.

A Partnership Driving Sustainable Transformation in the Industry
Fiber and dye are the two main components of denim products and also the ones with the greatest impact on their production. The partnership between Citizens of Humanity, Pili, and Orta establishes one of the highest ecological standards in the market with the use of regenerative cotton and biobased indigo.

Pili biobased indigo will make its debut in Citizens of Humanity and AGOLDE’s Spring 2025 collections. This long-term partnership between Citizens of Humanity, Orta, and Pili will continue to expand in future collections. The launch will be exclusive on NET-A-PORTER on January 6, 2025, before being extended to agolde.com, citizensofhumanity.com, and other global retailers.

A Key Step Towards the Decarbonization of the Color Industry
Building on this first success, Pili is accelerating the development of coloring solutions for various industrial applications, particularly in the inks, paints, and polymers sectors. The aim is to decarbonize everyday products using high-performance biobased pigments, with the first applicative tests set to begin this year. Pili continues its mission to decarbonize the color industry, paving the way for a sustainable revolution.

EDANA, the global association for the nonwovens and related industries, concluded its annual Sustainability Forum at the KBR Royal Library of Belgium in Brussels. This year's forum, themed “Building a Sustainable Future Together,” featured a series of keynote addresses, panel discussions, and collaborative sessions focused on environmental responsibility, corporate social responsibility, and circular economy innovations within the nonwovens sector. With an agenda that bridged policy and practice, the Forum highlighted the latest advancements and strategies aimed at tackling climate change, reducing waste, and enhancing sustainability practices.

Keynote Highlights
The forum featured two keynote speakers: Ana Rovzar, Founder of Polygon AR, opened the Forum with a keynote on the accelerating transition to clean energy. In her speech, she discussed the shift from conventional energy investments to renewables, noting a 50% growth in renewables in 2023 alone. “It is accelerating much faster than people think” she remarked, emphasizing that “real progress requires a united front from governments, businesses, and communities to remove regulatory and technological barriers”.

In another keynote, sustainability expert Mike Barry, formerly of Marks & Spencer, stressed the importance of aligning corporate strategy with sustainability. “Citizens see climate change as a top priority, and companies must act boldly to reduce emissions, especially Scope 3”, he said. “Sustainability is now a vital part of brand identity, and consumers expect more transparency and commitment than ever”.

Innovative Industry Perspectives and EU Policy Impacts
Brieuc Lits, Public Affairs Director at EDANA, examined the potential effects of the EU Green Deal on the nonwovens industry. “The EU’s shift towards balancing sustainability with competitiveness will shape not only policy but the very framework within which we operate”, he noted, emphasizing that the sector must adapt to stay competitive and aligned with regulatory expectations.

Lastly, Paolo Haeusermann, Senior Brand Director and Europe Sustainability Leader at Procter & Gamble, shared insights on advancing sustainability in absorbent hygiene products and emphasized the importance of these items. “We are talking about essential products in people’s lives”, he remarked.

Corporate and Product Sustainability: A Deep Dive
Several industry leaders shared insights on integrating sustainability at every level of business. Carsten Ruff from Nitto Advanced Film Solutions discussed the challenges and strategies of embedding sustainability in corporate culture, particularly in a multinational setting. “Sustainability is not a contradiction to industrial applications; it’s a powerful driver of innovation”, he observed.

Martijn Gipmans from Sphera Solutions highlighted the business value of transparency and life-cycle assessments (LCA). “LCA and transparent ESG reporting can catalyse both business growth and environmental progress”, he explained, stressing the importance of integrated sustainability assessments to reduce the carbon footprint of entire product portfolios.

Christophe Morel-Fourrier, Sustainability Leader for Hygiene, Packaging, and Converting Adhesives at Bostik, introduced the Archimedes tool as a strategic asset for Portfolio Sustainability Assessment. “Archimedes allows us to make transparent, informed decisions that align with our long-term sustainability goals”, he explained. He highlighted that this tool helps companies evaluate the sustainability of their product portfolios, empowering them to make impactful choices that support environmental goals.

The Path Forward: Advancing Circularity and Green Innovation
One of the most discussed topics was the industry's transition toward a circular economy. Albert Hammerschmied from Freudenberg Performance Materials highlighted the importance of post-industrial waste in achieving circularity, particularly in the automotive sector. “The potential for nonwovens in the automotive circular economy is vast, but requires industry-wide collaboration”, he commented.

In a session addressing the future of sustainable practices in building insulation, Alexandre Butté of ANDRITZ Laroche emphasized the importance of sustainable materials and collaboration among stakeholders. “The building industry faces unique sustainability challenges, but with innovation and eco-friendly materials, we can bridge the gap between goals and achievable practices”, he said.

Building a Sustainable Health Sector
Danielle van Horzen, Global Marketing Manager for Hygiene and Healthcare at SABIC, discussed advanced recycling solutions in the healthcare sector. Addressing the challenges of medical waste recycling, she stated, “A significant amount of medical waste is not contaminated, offering us opportunities to create circularity in healthcare.” She pointed to the potential for advanced chemical recycling to enable circular models, helping to tackle the pressing issue of sustainable medical waste management.

The day concluded with a session on the circular potential within healthcare. Kristien Depraetere, Sustainability Coordinator at UZ Leuven, outlined sustainable practices in hospitals, from waste reduction to advanced recycling in medical waste. “Healthcare can lead by example in the transition to circularity, yet we need practical and legislative support to address unique industry challenges”.

Visit to the European Commission
The third day of EDANA’s Sustainability Forum 2024 concluded with an insightful visit to the European Commission, offering attendees a unique opportunity to engage directly with policymakers and gain firsthand insights into the EU's sustainability agenda. Hosted at the Charlemagne Building, discussions centered on pivotal elements of the EU Green Deal, including the establishment of Extended Producer Responsibility (EPR), the scope and implementation of the Single-Use Plastics Directive (SUPD), and the Ecodesign for Sustainable Products Regulation.

Featuring presentations from prominent EU officials like Vicenzo Gente and Werner Bosmans, attendees delved into how these regulations are shaping sustainability strategies across industries. Bridging policy and practice emerged as essential, reinforcing the forum’s dedication to aligning industry actions with current EU regulatory frameworks. The session offered a strong conclusion to the event, reinforcing a shared commitment to a sustainable future in collaboration with EU leaders and regulatory bodies.

The ZEBRA (Zero wastE Blade ReseArch) project marks a significant leap forward in the recycling and circular economy for wind turbine blades. This collaborative effort demonstrates a breakthrough in the complete recycling of thermoplastic blades achieving significant environmental and economic benefits.

The ZEBRA project is a unique partnership led by the French Institute for Technological Research, IRT Jules Verne. Joining forces are industry leaders Arkema (resin supplier), Owens Corning (glass fiber supplier), LM Wind Power (blade manufacturer), SUEZ (dismantling and waste processing), CANOE R&D center (recycling technology), and ENGIE (life cycle analysis).

Each company played a crucial role in the development of the closed-loop recycling process:

• Arkema developed and validated the generation of recycled Elium® monomer through thermolysis, and, together with its subsidiary Bostik, an innovative adhesive for the blade assembly that is recycled together with Elium® paving the way for industrial-scale implementation.
• Owens Corning successfully recovered glass fiber at pilot scale, enabling its reintroduction into the production process for their Sustaina® product line.
• LM Wind Power manufactured two wind turbine blades with Arkema’s Elium® resin and Owens Corning’s Ultrablade® fabrics; one blade including a large structural element made with recycled Elium® resin.
• SUEZ provided cutting and grinding expertise for processing the blades.
• CANOE R&D center optimized recycling for production and carbon blade waste, additionally developing methods for repurposing waste streams through mechanical recycling.
• ENGIE conducted a comprehensive life cycle analysis demonstrating the environmental benefits of closed-loop ZEBRA blades and validated their economic viability.

A Sustainable Future for Wind Energy
The ZEBRA project successfully recycled Elium® resin and Ultrablade® fabrics from wind turbine blades and manufacturing waste, reformulating them back into usable materials. This closed-loop process addresses the growing challenge of end-of-life blade management within the wind energy industry.

• Recycled Elium® Monomer: Arkema achieved a yield of over 75% in the thermolysis process, paving the way for industrial-scale production of recycled resin.
• Recovered Glass Fiber: Owens Corning successfully retrieved glass fiber for remelting and reintegration into their Sustaina® product line.
• Life Cycle and Cost Analysis: ENGIE's study confirmed the significant environmental benefits and economic viability of ZEBRA blades when assuming a closed-loop recycling system from production to end-of-life.

ZEBRA blade using Elium® thermoplastic resin, Bostik’s highly compatible adhesive and Ultrablade® fabrics is bringing the best closed-loop recycling solution compared to traditional thermoset system. The operating cost and investments for recycling facility are significantly lowered. The CO2 emission linked to the recycling operations is reduced as well. All those results are making the closed-loop recycling solution of ZEBRA blades a viable option both on economic and environmental standpoints.

By demonstrating the feasibility of full wind turbine blade recycling, the ZEBRA project paves the way for a more sustainable future in the wind energy sector.

Transforming old textiles into new, high-quality materials on a large scale – that is the subject of a new innovation project by eeden, the Textile Logistics Center (CTL) at the Niederrhein University of Applied Sciences and the Fraunhofer IML, and Hohenstein.

The project aims to promote a circular textile economy through technological and logistical optimizations. eeden's innovative fiber-to-fiber recycling process will be further developed to efficiently process textile waste from laundries. Additionally, logistics will be restructured, from collection to recycling, to ensure a resource-conserving and efficient supply of this material stream. With a total investment of over €625,000, the project is co-financed by the Ministry for the Environment, Nature Conservation and Transport of the State of North Rhine-Westphalia and the European Union as part of the Green Economy in NRW innovation competition.

Hohenstein and eeden jointly conduct analytical tests on used textiles to accurately determine the properties of the textile waste after various cleaning cycles.

Subsequently, the CTL, supported by eeden, will develop a concept for the efficient procurement of raw materials and their integration into a sustainable business structure.

Finally, the new process will be validated by eeden on a technical scale. By 2026, the close collaboration between eeden, the Center Textile Logistics (CTL) and Hohenstein aims to promote textile circularity and make a significant contribution to reducing textile waste.