From the Sector

The company launched the "Edvanced Recycling - EREMA Prime Solutions for Advanced Recycling" campaign at an exclusive press conference at the beginning of June as a preview to K 2025. 

"The technologies used in plastics recycling have evolved very fast. Over the past few years, we have repeatedly set milestones and have been a driver of innovation. At this year's K, we will again be presenting multiple new solutions designed to keep even more plastics in circulation," said Manfred Hackl, CEO of the EREMA Group, in his opening presentation at the K Preview Press Talk, which was held at the beginning of June at the company's headquarters in Ansfelden near Linz in Austria. EREMA provided a first glance of selected innovations that the company will be presenting at K 2025 in Düsseldorf. 

New technologies open up more applications 
Two new machine types will celebrate their début at K 2025: 

• TwinPro is a high-performance twin-screw technology in which the proven EREMA Preconditioning Unit (PCU) is coupled directly to a twin-screw extruder. The new system is particularly suitable for the highly efficient homogenisation in just one step of complex film waste with low bulk densities. 
• AGGLOREMA technology is particularly interesting for preparing feedstock materials for chemical recycling. This robust and energy-efficient system produces agglomerates with a high bulk density on a large scale from heavily contaminated post consumer material.

The focus is also on the increasing demand for recycled pellets made from post consumer materials in sensitive applications and secondary packaging. For example, EREMA is launching a more compact INTAREMA® TVEplus® 2021 and, together with Lindner Washtech, is presenting the optimum match of washing system and extruder that achieves a balanced overall process. Live recycling demonstrations in the outdoor area will show how different waste streams are processed. Visitors can see the results for themselves in the exhibition of products at the Edvanced Recycling Centre, which range from technical components to cosmetic products and food packaging. 

Digitalisation increases uptime
Digital solutions play a decisive role in achieving the circular economy and handling plastic waste material in a sustainable way. At K, the PredictOn family is growing to include AI-supported in-depth data analysis for monitoring the main drives, and a new Condition Monitoring System for the plasticising unit. Both modules can be seen in action at the show, where an INTAREMA® TVEplus® DuaFil® Compact is equipped with the latest intelligent assistance systems. The results can be seen live on the displays of the BluPort® online platform at the EREMA trade fair stand and at the outdoor Edvanced Recycling Centre.

Edvanced Recycling: The campaign with a recurring effect
"For a more circular economy in the plastics industry, recycling has to be consistently integrated along the entire value chain. Edvanced Recycling shows how we are working together with our customers to sustainably increase the proportion of recycled plastics used in new products," says Gerold Breuer, Head of Marketing at the EREMA Group. The year-long campaign focuses on the full range of EREMA solutions, from technologies proven in practice to innovative new products, with a first highlight at K 2025. "And yes, it really is spelt that way," adds Gerold Breuer, "because the E stands for EREMA. After all, advanced plastics recycling is inextricably linked to our name."

Leading computerized flat knitting innovator SHIMA SEIKI MFG., LTD. of Wakayama, Japan is collaborating with Lonati S.p.A. of Brescia, Italy to promote digitalization and sustainable product development within the sock industry.

The partnership forms a synergy by leveraging software solutions offered by each company—APEXFiz® design software developed and sold by SHIMA SEIKI and ORION programming software developed and sold by Lonati. Together, they aim to help the industry shed ist dependence on traditional physical sample creation processes.

In the fashion industry, particularly in the sock sector, it is common practice to create physical samples for design consideration and production decisions. However, this process presents numerous challenges, including waste of resources and labor, economic burdens such as sampling costs and material expenses, as well as delays due to lead times before market launch.

To address these challenges, “3D Virtual Sampling” has gained attention as an effective method. This approach allows for design consideration without physical samples and enables rapid and efficient prototyping. As a result, companies can significantly reduce costs and time while minimizing their environmental impact. Additionally, developing products that meet market needs enhances competitiveness.

SHIMA SEIKI’s APEXFiz® is design software that is available with 3D virtual sampling capabilities for knitted products and has been adopted by many companies in the sock industry to high acclaim. By using this tool, designers can visualize sock designs in real-time and receive quick feedback. Moreover, specialized software dedicated to sock design—APEXFiz® Design-Sox—is in the works for future release. Meanwhile, ORION is Lonati's innovative programming software that is part of the UNLIMITEX® suite, and allows users to proactively verify data in 3D from a technical perspective, identifying and resolving potential issues in advance at each stage from programming to manufacturing. ORION and APEXFiz® Design-Sox are both scheduled for release in June of 2025.

Together, APEXFiz® and ORION further streamline virtual sampling by integrating the workflow from design to production. This integrated process enables companies to shorten time-to-market while efficiently delivering high-quality products. The innovative workflow developed through the partnership between SHIMA SEIKI and Lonati are set to revolutionize the sock industry and serve as a key driver for creating new business opportunities and competitive advantage.

Dilo Systems GmbH, a Germany-based manufacturer specializing in complete nonwoven lines, and Kansan Group, a Turkish manufacturer specializing in nonwoven converting lines, end-of-line solutions, and Wetlaid Nonwoven machinery, have signed a strategic partnership agreement to supply custom nonwoven lines. As part of this partnership, comprehensive solutions will be offered by integrating fiber preparation and carding equipment, wetlaid, hydroentanglement and needling lines, as well as converting and end-of-line equipment. Engineering work will be carried out by Dilo Systems GmbH as the main contractor.

The collaboration primarily focuses on specialized nonwoven markets, particularly for hygiene, medical, and technical applications. The production of specialized nonwovens consisting of short and long staple fiber layers is the goal. These nonwovens are typically made from cellulose pulp and carded materials. In hygiene and medical applications, short-cut cellulose materials play a critical role in absorbing and retaining liquids. When the fiber length drops below 12 mm, the faster flushability of cellulose material offers a significant advantage in terms of waste management.

Wetlaid pulp can be hydrodynamically shaped using headbox technology (flowlip, inclined wire), which can be designed according to demand.

Wetlaid products can be further processed with carded web layers and hydroentanglement, integrating into different production processes.

Kansan Materials has successfully established a production line capable of processing hybrid raw materials developed based on the latest hydrodynamic simulation calculations. This line is equipped with advanced software technologies that assist operators in managing production processes in a fully automated, computer-supported mode.

As the main contractor, Dilo Systems GmbH aims to enhance the efficiency of nonwoven production for the hygiene and medical sectors by integrating Kansan’s wet wipe converting lines and end-of-line equipment. In this scope, the integration of materials produced with Dilo’s “CycloPunch” and “MicroPunch” needling machines into Kansan’s wet wipe converting lines is planned. Kansan is a strong partner in this field, with its expertise and leading position in the industry.

This joint development process and marketing efforts lay an excellent foundation for offering complete lines that can produce carded and needle-punched, carded and hydroentangled, carded and wetlaid nonwovens, as well as combinations of these techniques.

With a vision of offering innovative and sustainable solutions in the nonwoven sector, this partnership aims to increase production efficiency while minimizing environmental impact. Dilo Systems GmbH and Kansan’s technical expertise provides faster, cost-effective production processes tailored to customer needs. Furthermore, solutions have been developed in line with sustainability goals, such as energy efficiency and the use of recyclable materials. This collaboration is designed to create new opportunities in global markets, particularly in the hygiene, medical, and technical sectors, while expanding our reach to a broader customer base.

Jeanologia introduces its new concept “ONE TECHNOLOGY. ALL POSSIBILITIES” at Kingpins Amsterdam. This statement of intent emphasizes laser technology as a tool for expression, efficiency, and transformation. One system, infinite possibilities to redefine denim and bring any creative vision to life. Through an exclusive capsule collection, the company highlights the boundless potential of laser as an aesthetic, versatile, and transformative tool.

At this year’s Kingpins in Amsterdam, Jeanologia presents a fresh perspective on laser technology not just a technique, but as an essential tool for designers, brands, and laundries looking to differentiate themselves, innovate, and embrace a more conscious, efficient, and emotionally connected model.

Pure Vintage: A tribute to classic denim. Garments that recapture the essence of authenticity by recreating natural wear effects with impeccable realism. Laser technology, combined with the Atmos washing process, achieves finishes that evoke decades of history, honoring both aesthetics and the environment.

Creative Possibilities: An innovative concept that positions laser as a medium for artistic expression, unlocking new creative possibilities. Vector designs, hyper-realistic images, drill effects, and visual textures stimulate the imagination, proving that technology can be both emotional and at the forefront of creative vanguard.

Denim Métiers by Jeanologia: As a special highlight, Jeanologia presents ‘Denim Métiers’, a unique exhibition creating a bridge between denim as an industrial material and haute couture. Conceptual garments that elevate denim into an artistic, refined dimension, creating a distinctive language that breaks both technical and aesthetic boundaries.

In the words of Carme Santacruz, Jeanologia’s Creative Director: “With ‘ONE TECHNOLOGY. ALL POSSIBILITIES’, we aim to go beyond the traditional technical view of laser and reveal its true essence as a versatile, emotional, and artistic tool, capable of adapting to every brand, designer, and production challenge.”

With this new proposal, Jeanologia wants to strengthen its position as a leader in sustainable innovation, pushing the textile industry toward a more creative, efficient, and conscious future.

The next-generation card TC 30i has earned popularity in main textile markets by achieving proven results in real-world operating conditions – for cotton yarn and for man-made fibers. It is suitable for a uniquely broad range of applications, including fine count (with the TC 30Fi model) and recycling (with the TC 30Ri model). All orders from the last few months are now being installed, so that the TC 30i can demonstrate ist positive impact on productivity and quality at many more mills worldwide

The TC 30i is designed to maximize process efficiency and product quality for spinning. Due to its intelligent, self-optimizing functions it achieves consistent results from any raw material while reducing or eliminating the demand for operator intervention. The machine has already proven up to 40 % higher productivity in man-made fiber applications. In recent trials with cotton applications, customers in Indonesia and Türkiye have achieved outstanding results, too.

The T-GO automated gap optimizer improves quality by enabling the smallest and most precise carding gaps – far beyond anything possible with manual settings. Second, the TC 30i maximizes quality and productivity by increasing the number of active flats without sacrificing flexibility in the pre- and post-carding areas due to the larger cylinder diameter. And third, the TC 30i minimizes cotton waste because it features a new and highly precise mote knife at the first licker-in. Customers can automatically optimize and adjust the mote knife settings to meet their specific needs. Combined with the impact of our WASTECONTROL feature, this significantly reduces material waste.

Big benefits for Budi Texindo Prakarsa
Budi Texindo Prakarsa is a leading spinning mill based in Indonesia, specialized in the production of premium cotton yarn with an annual capacity of 80,000 spindles. In their recent trials with the TC 30i, they produced 100 % cotton yarn (Ne 20 to Ne 30) via ring-combed processes. Compared to the previous benchmark, productivity increased by up to 30 % with the same IPI quality level. At the same time, energy and air consumption per kilogram have been reduced.

Measurable advantages for Mem Tekstil
In Türkiye, Mem Tekstil is one of the largest integrated manufactures in the textile sector. Their products range from knitting, dyeing, rotation and digital printing to ring spinning, open-end spinning and vortex spinning. With Trützschler's TC 30i they produced a yarn (Ne 20) made from 100 % cotton soft waste via open-end (OE) spinning. Its engineers tested the TC 30i because they are considering upgrading older card models from a Swiss competitor. Our machine has increased productivity from 70 kilograms per hour to 160 kilograms per hour with the same or better quality. This shows once again that modernization can be worthwhile.

Super results for SAFTEKS
SAFTEKS is another Trützschler customer located in Türkiye. The company produces cotton yarns with a monthly production capacity of 2100 tons. It uses OE spinning to manufacture 100 % cotton yarn (Ne 20) from 40 % virgin cotton and 60 % cotton soft waste. Swapping its cards for the TC 30i made it possible for SAFTEKS to increase its output capacity from 70 tons per day to 85 tons per day. That is a productivity boost of more than 20 %, with the same level of quality.

Promising results for PT Dhanar Mas Concern in man-made fiber applications
PT Dhanar Mas Concern (Danar Mas) is an Indonesian company dedicated to the production of high-quality textile products. The company specializes in spinning yarns and manufacturing greige fabrics. They use our TC 30Si card, which is specially customized for man-made fibers. In recent trials with the TC 30Si, Danar Mas produced a ring carded polyester yarn (Ne 20 to Ne 30) and a viscose yarn (Ne 30 to Ne 40) via vortex spinning. In both applications, the next-generation card produced 125 kg/h of material at the same IPI quality level, up to 40 % more than the company produces with its current benchmark.

Starlinger & Co GmbH puts the focus on its technologies for sustainable and efficient polypropylene tape production as well as food-safe recycled PET and polyolefins at Chinaplas this year.

With a maximum melting capacity of 1000 kg per hour and production speeds of up to 550 meters per minute, Starlinger’s starEX 1600 tape extrusion line unites high efficiency with resource-saving state-of-the-art design. It produces top-quality PP or HDPE/LLDPE tapes for high-performance packaging applications for dry bulk goods such as woven PP sacks or big bags. Specially developed and worldwide unique machine components such as the eqoSTRETCH stretching and annealing system ensure energy-saving production and uniform tape characteristics, while the eqoCLEAN filter system enables the processing of high shares of recycled polypropylene for producing more sustainable woven PP packaging.

“We have gathered decades of expertise both in woven plastic packaging production as well as in plastics recycling,” said Harald Neumüller, Chief Sales Officer at Starlinger. “By combining this know-how, we have developed technology that helps packaging manufacturers to establish closed packaging loops and make plastic packaging circular.” Starlinger has already realised lighthouse projects with customers in the FIBC sector, proposing a closed-loop economy for big bags made from rPP and rPET. “We consider used plastics as a resource, not waste,” Neumüller continued. “This is the only way to get a grip on the increasing amount of plastic waste worldwide. By collecting used plastics and reprocessing it we protect our environment, conserve natural resources, and at the same time save money that would need to be spent for waste treatment facilities and environment clean-ups.”

Precision to the core
With its high-speed winding technology, the twinTAPE+ automatic precision winder is Starlinger’s top-scale tape winder model. It ensures that the produced PP tapes from the starEX tape extrusion line are wound into perfect packages that improve productivity and fabric quality on the looms. The bevelled bobbin edges avoid that tapes come off during doffing, transport and handling and increase loom efficiency during weaving. The automatic bobbin change procedure of twinTAPE winders reduces operator work significantly, and the patented linear traverse system features an infinitely variable stroke, allowing a wide variety of bobbin designs. As the winder does not need lubrication, maintenance work is reduced to cleaning, which saves significant amounts of operator time.

At the recent Dhaka International Textile & Garment Machinery Exhibition (DTG), Jeanologia showcased its integrated ecosystem of technologies designed to drive automation, efficiency, and sustainability across the entire denim production process.

Jeanologia, a global leader in the development of sustainable technologies for the textile industry, wants to reinforcing Bangladesh’s position as the world’s leading denim manufacturer by offering cutting-edge solutions that transform the industry from fabric treatment to garment finishing.

With over 20 years of presence in Bangladesh, Jeanologia continues to be a strategic partner for the country’s leading manufacturers, supporting them in their transition toward a more eco-efficient and competitive industry. By integrating its fabric-to-garment finishing solutions, the company is accelerating the shift towards a new era of digital and sustainable denim production.

Since its founding, Jeanologia has been on a mission to transform the textile industry into a more ethical, sustainable, and efficient model. The company works closely with brands, retailers, and suppliers on this transformative journey, offering disruptive technologies, innovative software, and a new operational model. Their groundbreaking solutions, including laser technology, G2 ozone, Dancing Box, e-flow, H2Zero, and ColorBox, have redefinedgarment design and finishing standards, eliminating polluting processes and significantly reducing the use of water, energy, and chemicals. Thanks to these advancements, Jeanologia has saved millions of liters of water and eliminated harmful substances, turning its vision of a truly sustainable textile industry into reality.

G2 Dynamic: Fabric finishing
Jeanologia’s G2 Dynamic technology is revolutionizing fabric treatment and garment finishing by replacing highly polluting conventional processes with an eco-efficient ozone-based alternative. This solution significantly reduces the environmental impact of denim manufacturing by cutting water and chemical consumption by up to 95% and energy use by 80%.

Automated, digital, and sustainable garment finishing
Beyond fabric treatment, Jeanologia provides advanced garment finishing solutions that integrate automation, digitalization, and sustainability. These include Laser technology, a fully digital and automated system that replaces traditional manual and chemical-intensive processes, increasing precision and creativity while reducing environmental impact; G2 Indra, based on Airwash technology, this eco-efficient solution achieves authentic vintage and aged denim looks without using water or chemicals, reducing environmental impact while maintaining fabric integrity; e-Flow, a nanobubble technology that applies chemicals using minimal water, drastically reducing waste, and improving fabric performance; and H2 Zero, a water recycling system that enables zero discharge in the finishing process, making garment production more sustainable and resource-efficient.

“Our goal is to transform the denim industry by offering an end-to-end solution that enables a more responsible, automated, and sustainable production model. Bangladesh plays a key role in this transformation, and our technologies support the country’s leadership in the global market,” said Jean Pierre Inchauspe, Jeanologia’s Business Director in Asia.

Garment Tech Istanbul 2025, the comprehensive exhibition of the garment and ready-to-wear sector, will host global brands of sewing machines and the latest technologies. Manufacturers including Juki, Yuki, Brother, Dürkopp Adler, Pfaff Industrial, Pegasus, Siruba will exhibit hundreds of types of sewing machines such as industrial and household, automatic, zigzag, chain, overlock and interlock at Garment Tech Istanbul 2025.

During the 4-day exhibition, visitors will be able to experience the functionality of different sewing machines equipped with innovative designs, high efficiency and user-friendly features, get information from experts and discover industry trends.

Sewing Machine Sales to Gain Momentum
As of January-June 2024, Turkiye's sewing machine exports increased by 10.15% to USD 1.608 billion. Among these, the export volume of industrial sewing machines reached 2.28 million units. Among the largest markets, India, Vietnam, Pakistan and Brazil stand out, with exports to Pakistan in particular showing a huge increase of 160.46%. Turkiye's exports in Asia, Latin America and Africa showed strong growth, while its markets in Europe and North America declined slightly. Garment Tech Istanbul will significantly contribute to strengthening sales and international exports by increasing interest in Turkiye's sewing machinery sector.
The Garment Tech Istanbul; Garment, Embroidery Machines Spare Parts and Sub-Industry Exhibition, which will be held at the Istanbul Fair Center (IFM) between June 25-28, will increase interest in Turkiye's sewing machines sector and make a significant contribution to the strengthening of sales and international exports. Participating companies will have the opportunity to start new collaborations as well as increase brand awareness.

The sewing machine sector has evolved rapidly in recent years with many technological innovations. Digital and smart machines allow users to easily select sewing patterns, and adjust speed settings and automatic thread insertion, while automated sewing functions make things faster and more error-free. Automation systems in industrial machines make production processes more efficient. While machines run quieter thanks to electric motors, IoT technology enables remote monitoring of machines and more efficient management of maintenance processes.

The exhibition, where local and foreign manufacturers focusing on R&D and innovation will meet global buyers, will host industry professionals looking to implement new technologies and direct their investments. Company managers who want to produce flawless garments quickly and cost-effectively, increase their capacity and expand their machinery will be able to experience many sewing machine functions and direct their investments at Garment Tech Istanbul Exhibition.

Leading computerized flat knitting innovator SHIMA SEIKI MFG., LTD. of Wakayama, Japan is exhibiting at the 19th Dhaka International Textile & Garment Machinery Exhibition (DTG 2025) in Dhaka, Bangladesh, in cooperation with its partner Pacific Associates Ltd. Operating in Bangladesh since 1996, this is the fifteenth time the Japanese manufacturer is participating in DTG.

As the second-largest textile exporter in the world, Bangladesh is looking to upgrade its textile industry through innovation, digitalization and sustainable production. The market is therefore keen to establish effective business models that support such production. In response, SHIMA SEIKI continues its strong presence within the market through its lineup at DTG, emphasizing its core strength in cutting-edge WHOLEGARMENT® knitting technology.#

Capable of knitting an entire garment in one piece without the need for linking or sewing while using only the material required to knit one garment at a time, WHOLEGARMENT® knitting is well-known for promoting sustainability in the knit factory. The company is showing its MACH2®XS153 WHOLEGARMENT® knitting machine in 15L gauge which features 4 needle beds and SHIMA SEIKI's original SlideNeedle™, capable of producing high-quality fine gauge WHOLEGARMENT® knitwear in all needles. SWG®091N2 “Mini”
WHOLEGARMENT® knitting machine shown in 15 gauge provides opportunities in WHOLEGARMENT® knitting across a wide range of items in a compact, economical package. A different approach to WHOLEGARMENT® knitting is also presented in the form of the N.SVR®183 machine. SHIMA SEIKI’s global standard in shaped knitting, the N.SVR® series, features a special model for producing WHOLEGARMENT® knitwear using every other needle. Shown in 21 gauge at DTG, N.SVR®183 is the ideal machine for flexible, entry-level WHOLEGARMENT® production of 12-gauge items. A conventional version of the N. SVR® series will also be shown in the form of the N.SVR®122 shaping machine in 14 gauge.

Demonstrations are available on SHIMA SEIKI’s SDS®-ONE APEX4 3D design system, which supports the creative side of fashion from planning and design to colorway evaluation, realistic fabric simulation and 3D virtual sampling. Virtual samples are a digitized version of sample making that are accurate enough to be used effectively as prototypes, replacing physical sampling and consequently reducing time, cost and material that otherwise go to waste. When a design is approved for production, knitting data which is automatically generated can be converted easily to machine data, allowing smooth communication for digitally bridging the gap between design studio and factory. SDS®-ONE APEX4 help to realize sustainability while digitally transforming the fashion supply chain.

Japanese computerized flat knitting technologist SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Indian sales representative Universal MEP Projects & Engineering Services, Ltd., will participate in the upcoming Garments Machinery Manufacturers & Suppliers Association (GMMSA) Expo India 2025 exhibition to be held in Ludhiana, India next month.

N.SVR®183
SHIMA SEIKI will be exhibiting its WHOLEGARMENT® knitting technology whereby an item can be produced in one entire piece on the machine without linking or sewing. Its N.SVR®183 WHOLEGARMENT® knitting machine produces WHOLEGARMENT® knitwear using every other needle in fine gauge. N.SVR®183 is equipped with the R2CARRIAGE® system and a compact, lightweight carriage for high productivity. Shown in 21G at the GMMSA Expo, N.SVR®183 is an ideal machine for flexible, entry-level WHOLEGARMENT® production, with the versatility to respond to fluctuating market demand.

N.SSR®112
Meanwhile the N.SSR®112 is a computerized flat knitting machine that offers leading technology in an economical yet reliable package. Featuring industry-leading innovations such as the R2CARRIAGE® that yields quicker carriage returns for greater efficiency, spring-type moveable sinker, DSCS® Digital Stitch Control System, stitch presser and takedown comb, Made-in-Japan quality, reliability and productivity, as well as user-friendliness and cost-performance combine to satisfy the high expectations of the world’s, and India’s, fashion industry. N.SSR®112 is even capable of WideGauge® knitting whereby a number of different gauges can be knit into a single garment.

SDS®-ONE APEX4 and APEXFiz®
SDS®-ONE APEX4 3D design system and APEXFiz® subscription-based design software support the creative side of fashion from planning and design to colorway evaluation, realistic fabric simulation and 3D virtual sampling. Virtual samples are a digitized version of sample making that are accurate enough to be used effectively as prototypes, replacing physical sampling and consequently reducing time, cost and material that otherwise go to waste. When a design is approved for production, knitting data which is automatically generated can be converted easily to machine data, allowing smooth communication for digitally bridging the gap between design studio and factory. SDS®-ONE APEX4 and APEXFiz® help to realize sustainability while digitally transforming the fashion supply chain.