From the Sector

Dilo Systems GmbH, a Germany-based manufacturer specializing in complete nonwoven lines, and Kansan Group, a Turkish manufacturer specializing in nonwoven converting lines, end-of-line solutions, and Wetlaid Nonwoven machinery, have signed a strategic partnership agreement to supply custom nonwoven lines. As part of this partnership, comprehensive solutions will be offered by integrating fiber preparation and carding equipment, wetlaid, hydroentanglement and needling lines, as well as converting and end-of-line equipment. Engineering work will be carried out by Dilo Systems GmbH as the main contractor.

The collaboration primarily focuses on specialized nonwoven markets, particularly for hygiene, medical, and technical applications. The production of specialized nonwovens consisting of short and long staple fiber layers is the goal. These nonwovens are typically made from cellulose pulp and carded materials. In hygiene and medical applications, short-cut cellulose materials play a critical role in absorbing and retaining liquids. When the fiber length drops below 12 mm, the faster flushability of cellulose material offers a significant advantage in terms of waste management.

Wetlaid pulp can be hydrodynamically shaped using headbox technology (flowlip, inclined wire), which can be designed according to demand.

Wetlaid products can be further processed with carded web layers and hydroentanglement, integrating into different production processes.

Kansan Materials has successfully established a production line capable of processing hybrid raw materials developed based on the latest hydrodynamic simulation calculations. This line is equipped with advanced software technologies that assist operators in managing production processes in a fully automated, computer-supported mode.

As the main contractor, Dilo Systems GmbH aims to enhance the efficiency of nonwoven production for the hygiene and medical sectors by integrating Kansan’s wet wipe converting lines and end-of-line equipment. In this scope, the integration of materials produced with Dilo’s “CycloPunch” and “MicroPunch” needling machines into Kansan’s wet wipe converting lines is planned. Kansan is a strong partner in this field, with its expertise and leading position in the industry.

This joint development process and marketing efforts lay an excellent foundation for offering complete lines that can produce carded and needle-punched, carded and hydroentangled, carded and wetlaid nonwovens, as well as combinations of these techniques.

With a vision of offering innovative and sustainable solutions in the nonwoven sector, this partnership aims to increase production efficiency while minimizing environmental impact. Dilo Systems GmbH and Kansan’s technical expertise provides faster, cost-effective production processes tailored to customer needs. Furthermore, solutions have been developed in line with sustainability goals, such as energy efficiency and the use of recyclable materials. This collaboration is designed to create new opportunities in global markets, particularly in the hygiene, medical, and technical sectors, while expanding our reach to a broader customer base.

• ANDRITZ receives an additional order for a high-speed spunlace line from Zhejiang Kingsafe, China

International technology Group ANDRITZ has received an order from Zhejiang Kingsafe Hygiene Materials Technology Co., Ltd. in Hezhou, China, to supply a complete new neXline spunlace line. The line is scheduled for installation and start-up during the second quarter of 2022.

This high-capacity spunlace eXcelle line will process either 100% biodegradable fibers or blends of polyester and viscose. It is dedicated to the production of hygiene and medical fabrics. The final products will have fabric weights ranging from 30 to 100 gsm, and the annual production capacity will be up to 18,000 tons.

ANDRITZ will deliver a complete line, from web forming to drying, also integrating two high-speed TT cards, the well-known JetlaceEssentiel hydroentanglement unit and the neXdry through-air dryer equipped with a neXecodry S1 system for energy saving. This combination is becoming the market benchmark for the production of lightweight spunlace fabrics dedicated to the hygiene market.

“We are proud to operate ANDRITZ nonwoven lines, which are very reliable and efficient. It helps us a lot in producing top-of-the-range, nonwoven roll goods, thus enabling us to be recognized as a key player among nonwovens producers worldwide,” says Kingsafe’s president, Mr. Huarong Yan.

Zhejiang Kingsafe Hygiene Materials Technology Co., Ltd., founded in 1987, is one of the largest companies in China producing spunlace and spunbond nonwoven roll goods, with several spunlace lines already in operation. The final products are exported all over the world and used in many fields, such as the medical sector, health care, high-tech agriculture, and high-quality consumer and household products.

The new line is now the ninth spunlace line supplied by ANDRITZ and the third with high-speed TT cards, thus confirming the successful, long-term partnership between ANDRITZ and Zhejiang Kingsafe. The order also proves that the solution provided by ANDRITZ is recognized as the benchmark for production of premium spunlace roll goods and contains the perfect combination for wipes converting machines.