From the Sector

The full potential of advanced coating and finishing technologies for the production of technical textiles will be outlined by Monforts specialists which takes place in Atlanta, Georgia, in May.

The company and its US representative PSP Marketing, of Charlotte, North Carolina, will be part of the VDMA German Pavilion at the show, at stand 3231 within the Georgia World Congress Center.

A wide range of technical fabrics is now being successfully created with MontexCoat coating units in comination with Montex stenters, including tents, tarpaulins and awnings, black-out roller blinds and sail cloth, automotive interior fabrics and medical disposables.

Full PVC coatings, pigment dyeing or minimal application surface and low penetration treatments can all be carried out with the extremely versatile system. Solvent coatings in explosion-proof conditions, knife coating, roller coating and screen printing are further options and the MontexCoat has been engineered to enable users to switch quickly from one fabric run to the next without compromising on the economical use of energy or raw materials.

“There has already been terrific interest in the MontexCoat and the range of different techniques it enables and we’re far from exhausting its potential uses,” says Achim Gesser, Monforts Area Sales Manager who will be at the show in Atlanta. “For companies who don’t need such flexibility, the economical coaTTex unit is exclusively dedicated to air knife and knife-over-roller coating.

“At our ATC in Mönchengladbach, Germany, however, a MontexCoat unit has been integrated into a full Montex technical textiles pilot line, on which our customers can run trials of new fabrics and finishing formulations in widths of up to 1.8 metres. This line has been engineered to provide the ultimate in precision coating and finishing in industrial-scale trials.”

To fully demonstrate what’s possible, the Montex line at the ATC is able to treat materials not only at temperatures of up to 320°C, but apply separate coatings on the two sides of certain materials at different temperatures, within a single pass through the machine. To achieve this, the first two chambers of the stenter are fitted with TwinTherm burners for individual top/bottom heating. A temperature differential of up to 60°C can be achieved between the upper and lower nozzles within the chamber, depending on the treatment parameters.

“There are many applications where employing two separate temperature treatments is beneficial, such as floorcoverings – where the textile face fabric is treated at one temperature and the rubber backing at another – as well as PVC flooring employing chemical foams, black-out roller blinds with heavy backings or PTFE-coated filter materials,” Gesser explains.

Another key feature of the technical textiles line at the ATC is the Montex stenter’s special stretching device which is capable of pulling ten tons in length and ten tons in width – a huge amount per square metre of fabric and necessary in the production of materials such as woven or 3D knits for high temperature filter media.

Monforts also offers the special T-max grease-free stenter chain for high temperature treatments up to 320°C, at machine speeds up to 100m/min and transverse tension up to 2,500 N/m with the benefits of no maintenance and no grease marks on fabric.

“Technical textiles are extremely diverse in their end-use applications but the needs of the manufacturers of very different materials are still uniform in many respects,” says Gesser. “European-built Montex stenters provide maximum finishing efficiency and many of our customers are operating them 24 hours a day over seamless shifts.”

Existing customers include manufacturers in the fields of home textiles, geotextiles and automotive fabrics, as well as functional materials and dedicated Montex lines have also been supplied to producers of airbags, flame retardant barrier fabrics and spacer fabrics.

“Techtextil North America is a very important show for us because technical textiles are a key pillar of our production programme,” Gesser concludes. “North America is one of our major markets and we are looking forward to reconnecting with existing and potentially new customers at this always-vibrant show.”

High registration numbers with many new exhibitors herald a strong Techtextil and Texprocess 2026. From 21 to 24 April 2026, international suppliers present their innovations at the two leading trade fairs - whether in terms of materials, technologies or sustainability. With an adapted hall layout and new product groups, Techtextil and Texprocess create the best conditions for this.

Turbulent times for the industry: recession, sustainability requirements and geopolitical challenges are putting market participants under pressure with subdued purchasing behaviour, restrained investment or complex process adjustments. The industry's response: innovation and outstanding solutions. Whether new material ideas, efficient processes or sustainable developments: Very important platforms to present these are the world's leading trade fairs Techtextil and Texprocess in Frankfurt. In addition to the familiar big players, an exceptionally large number of new exhibitors will take part in 2026.

Texprocess 2026: Global visibility for world premieres
Exhibitors from all product groups have already registered to take part in Texprocess, the leading trade fair for processing textile and flexible materials. From cutting and sewing to finishing. Among them are Brother Internationale Industriemaschinen, Gütermann (Germany), Morgan Tecnica (Italy), Robotech (Turkey), Sheffield Cutting Equipment (USA), Style3D | Assyst, Veit and Zünd Germany. New exhibitors include Amann (Germany), Coloreel (Sweden), Comelz, Cutting Edge Automation Machines (Italy) or Pathfinder Australia. Driven by automation, digitalisation and AI, exhibitors are developing increasingly efficient solutions - and are thus resonating with the needs of the international market.

Techtextil 2026: realising market potential with innovations
Techtextil is also seeing great booking interest from exhibitors. Among those registered are Concordia Textiles (Belgium), Groz-Beckert (Germany), Klopman International (Italy), Kolon Industries (Korea), Lenzing, Sattler Pro-Tex (Austria), Sioen (Belgium) and Schill+Seilacher (Germany). The many new exhibitors include Dystar Singapore, Indorama Ventures Fibers Germany, Monteiro Ribas (Portugal), TreeToTextile (Sweden) and Woolmark (Germany). The leading trade fair for technical textiles and nonwovens covers the entire spectrum of high-tech textiles. Suppliers meet buyers from a wide range of industries here. They are looking for customised material solutions - whether for the automotive or apparel industry. For the first time, there is a separate area for Textile Chemicals & Dyes in Hall 9.0, which is already in high demand. The new Performance Apparel Textiles area in Hall 9.0 is also attracting great interest. It offers promising synergies: With Fibres & Yarns, manufacturers find their upstream stage in the same hall. In addition, the proximity to Texprocess in Hall 8.0 makes it even more accessible for the apparel industry.
 
Techtextil and Texprocess will be held from 21 to 24 April 2026.

International technology group ANDRITZ has supplied and commissioned a reXline tearing system for Buitex, Semin Group, located in Cours, France. The new production line enables the company to expand textile waste recycling for sustainable insulation production.

Founded in 1895, Buitex is a French manufacturer of high-performance recycled products. As a pioneer in circular economy practices, Buitex transforms textile waste into high-performance insulation and comfort products. Since joining the Semin Group in 2023, the company has operated a 20,000 m² production site equipped with six production lines and has become one of Europe’s major players in the circular economy.

This second ANDRITZ tearing line at Buitex increases the company’s recycling capacity while maintaining high fiber purity, thanks to an advanced hard-point removal system. The latest-generation cyclone technology further improves disruptor sorting, enhancing overall efficiency. The system can process up to an additional 2.5 tons of fiber per hour, enabling the production of recycled fibers for applications such as bedding, construction, and automotive insulation.

"It is crucial for us to make the building insulation industry more sustainable by giving new life to post-consumer clothes that would otherwise be incinerated or end up in landfills. The European market has abundant raw materials and a strong demand for sustainable insulation products. With this new line, ANDRITZ enables us to significantly enhance our recycling capabilities,” says Adam Adamowicz, CEO of Buitex.

UMAC, a member of the EREMA Group, is expanding its ReadyMac product line with a new 60 hertz version. This means that the immediately available plastics recycling solution can now be deployed worldwide. The standardised machine with its particularly attractive price-performance ratio will be presented in its new look for the first time at Plast Eurasia from 4-7 December 2024 in Istanbul.
    
The ReadyMac celebrated its market launch at K 2022. The recycling system, which is produced in stock and therefore available at short notice, has since established itself successfully in the 50 hertz version, particularly on the European market. Based on this success, UMAC is now also offering the ReadyMac 500 in a 60 hertz version. "The ReadyMac is suitable for a wide range of materials and degrees of contamination, processing film, flakes and regrind into high-quality recycled pellets. The fixed price of just EUR 375,000 makes it an attractive proposition," says Michael Köhnhofer, Site Manager at UMAC. The machine is produced in small series at the St. Marien site.

The ReadyMac is based on EREMA's proven TVE technology, in which degassing occurs after filtration. Equipped with a robust SW RTF® screen changer filtration system, the recycling machine processes both printed and contaminated waste. The multipurpose screw handles a wide range of materials efficiently and reliably. With a throughput of up to 500 kg/h for LDPE, LLDPE, MDPE, PP, PS, PC, ABS and up to 450 kg/h for HDPE, the ReadyMac 500 is a true all-rounder. In addition, the two frequency converters on the main drives (preconditioning unit and extruder screw) ensure consistently high throughputs and quality for a wide variety of material types, such as regrind, film or nonwoven, even without changing the screw. This enhances both flexibility and productivity. The frequency converters are now included as standard with the ReadyMac.

Ibrahim Fibres operates nearly 200 Trützschler cards, which is more than any other business in Pakistan. The leading yarn and Polyester Staple Fiber (PS) manufacturer has partnered with Trützschler for over two decades - and recently wanted to start processing long polyester and viscose fibers. It's an unusual request that brings unique challenges.

Pakistan is the eighth largest exporter of textiles in Asia and has the third largest spinning capacity in the continent. Ibrahim Fibres, located in Faisalabad, is a big contributor to that economic strength. The pioneering company produces a wide range of yarns for woven, and knitted fabrics. This includes various blends of cotton, viscose and polyester in different proportions and combinations with yarn counts ranging from Ne 8 to Ne 50. Ibrahim Fibres uses its own polyester via 240,000 spindles at four factories, mainly to produce poly-viscose and poly-cotton combed yarn. In total, the company manufactures 1,200 tons of PSF per day and consumes around 100 tons of its own materials per day. The remaining material is sold to other textile manufacturers.

An unusual challenge
Teams from Ibrahim Fibres often approach Trützschler with fresh ideas and new expectations. They recently set the challenge of producing top-quality yarns from unusually long polyester and viscose fibers. These fibers are used for luxury textiles, high-performance fabrics, fine bedding and advanced nonwoven materials. The end products benefit from the fibers outstanding strength and durability. Often, people in the textile industry talk about the problems with processing short fibers. But long fibers also present difficulties because they have a tendency to wrap or clog carding elements. Their length also makes them more tightly bound, which means they are more difficult to open.

What was the answer to this unusual challenge? Collaboration! Experts from Trützschler worked closely with partners at Ibrahim Fibres to explore potential solutions. "Our technical teams regularly collaborate with Trützschler’s R&D department to enhance production using Industry 4.0 principles, Al, and the latest technology," says Zafar Iqbal. "We’ve now developed a method for handling longer fibers that improves yarn consistency, end-product performance, and cost efficiency, while reducing waste. Our ongoing partnership with Trützschler continues to drive innovation and efficiency in our operations."

TC 30Si is here to help...
Ibrahim Fibres wanted to process 51mm polyester with 51 mm viscose fibers. In line with these requirements, Trützschler engineers optimized the TC 30Si carding machine for processing long polyester and viscose fibers. This machine is specifically customized for man-made fibers and can process these fibers more effectively due to its larger drum diameter, which results in a 14 % extended carding length. The machine also has 35 % more active flats. It has one licker-in and its cylinder, doffer wire, flat tops and stationary flats are all designed for processing man-made fibers.

"We chose TC 30Si for its advanced features, such as its 1400 mm cylinder diameter, extended carding lengths, and the automatic T-GO gap optimizer," says Zafar Iqbal. "These attributes support our Industry 4.0 goals by enhancing technology integration, data use, and operational efficiency, making it ideal for modernizing production and staying competitive in the textile industry."

And Ibrahim Fibres has even more reasons for choosing the TC 30Si: "It has user-friendly software and an intuitive Human Machine Interface (HMI), making it easy to maintain with minimal adjustments. This card boosts productivity and reduces energy consumption, while also improving consistency and reducing defects."

Polyester has been the cornerstone of the textile printing industry for decades. Its compatibility with the digital sublimation process—a cost-effective, simple technology—has driven exponential growth in polyester printing. However, the very characteristics that make polyester well suited for sublimation printing render this printing technique unsuitable for other materials, such as cotton and some blended fibres, leaving a significant gap in the market.

This gap was, until recently, partially filled by direct-to-textile printing. However, this method requires substantial initial investments in equipment and heavily relies on the time- and resource-consuming pre- and post-processing of fabrics to ensure colourfastness, colour accuracy, and compatibility with different substrates. Consequently, a need arose for a more sustainable and cost-effective solution that could cater to a wider range of textiles.

In response to this demand, Mimaki spent six years developing a breakthrough technology, TRAPIS, a simple two-step textile transfer printing solution, consisting of only an inkjet printer and a high-pressure calender. The design of choice is printed by the inkjet printer onto the company’s groundbreaking Texcol® pigment ink transfer paper. This is then transferred to the application via the calender.

Entirely removing the treatment stages means that printing on non-polyester materials has gone from an expensive and time-consuming task to one that is simple, cost-efficient and more sustainable.

Ideal for home textiles and soft signage which often require vibrant colours but varied materials, this technology gives printers the ability to print on a wide variety of materials, including natural fibres like cotton and silk without losing stretchability or colourfastness. All this can be done with just one type of ink, making the process flexible and adaptable to customer demands.  

The pre-treatment and washing of the fabric is often needed in digital dye printing, producing a significant amount of wastewater in the process. TRAPIS eliminates those stages altogether and is almost entirely waterless, saving around 14.5 litres per square metre of water, an almost 90% decrease in comparison to digital dye printing .

Additionally, this eliminates the need for wastewater treatment facilities, which can be both expensive and constrictive when it comes to where the solution is installed.

This year's ITMA Asia + CITME 2024 trade fair appearance of the Oerlikon Polymer Processing Solutions Division between 14 and 18 October 2024 will once again focus on current challenges for the global textile machinery industry: the replacement of old systems with energy-efficient and sustainable technology solutions, the use of digital software and hardware solutions to increase productivity and ensure material quality, and the traceability of all products to enable the recycling of the raw materials used in a future-oriented circular economy.

Oerlikon Polymer Processing Solutions offers complete solutions ranging from extrusion and polycondensation systems to texturized yarn, accompanied by automation and digital solutions. The supply of all process steps from a single source ensures a coordinated technology that guarantees the high quality of the fibers and yarns produced. The entire product portfolio of the supplier of machines and systems primarily to produce polyester, polypropylene and nylon will therefore take centre stage at this year's trade fair.

“The Chinese market continues to have enormous potential for us, even if it has not been able to match the previous times in terms of large new installations of manmade fiber plants and the associated expansion of production capacity for good two years. However, there is still a great need for renewal, especially in terms of sustainability. Shutting down old plants and replacing them with new, modern and energy-efficient technologies is the path to a better and lower-emission future for us all,” explains André Wissenberg, Head of Marketing, Corporate Communications and Public Affairs. “We have been contributing to sustainability with our technology solutions for decades. Be it by increasing energy efficiency with each new generation of machines or by processing new materials,” Wissenberg continues. Oerlikon is proud of the fact that the company has been offering solutions for the textile industry under the e-save sustainability label for 20 years and has saved over 15 million tons of CO2 thanks to the machines and systems developed and installed on the market during this time.

Mahlo GmbH + Co. KG announces its participation in the Febratex trade show from August 20 to 23, 2024. The event will take place in Blumenau, Brazil, a hub for textile and garment production.

The company will present its latest advancements in straightening technology and process control. The booth will be jointly hosted by Mahlo’s sales agency MBR Textile and Christian Matthias, the head of Mahlo’s application department. They will be available to provide in-depth knowledge and demonstrations of Mahlo's solutions.

Mahlo’s technology addresses the critical needs of textile manufacturers, ensuring high-quality production with minimized distortion and optimized processes. The company’s automatic straightening system guarantees thread-
straight fabric across various applications, thanks to its modular design that can be tailored to individual production environments. Additionally, Mahlo offers several process control systems designed to optimize stenter frame operations by measuring and controlling parameters such as dwell time, thread density, and residual moisture. These systems help manufacturers improve textile quality, save raw materials, and reduce energy costs.

The German Pavilion is confirmed to return from 19 – 21 September at the Shanghai New International Expo Centre. For the first time since borders reopened, industry leaders gathering under the banner will bolster the fair’s innovation and sustainability with a comprehensive showcase, from raw materials to machinery, complemented by diversified fringe events across the fairground.

Located in a prime area of the International Hall, the German Pavilion is set to draw crowds with its reputable products and technology. Assembling under the pavilion this year will be some new and returning German exhibitors, having made their names in the sub-categories of automotive nonwovens, industrial-use monofilaments, weaving machinery, and many more. After confirming their participation, Hansa Industrie-Mixer, J.H. Ziegler Nonwovens and New Materials, Lindauer Dornier, Monosuisse, and Perlon will showcase their expertise together with other highlighted exhibitors, including:

• Autefa Solutions – A full-service provider for turnkey nonwoven lines and machines, the company offers machines for fibre opening and blending, carding, crosslapping, needle punching, spunlace, thermobonding, amongst others. At the fair, the company will showcase technology spanning 10 application areas.
• Emtec Electronic – The company develops specialised test devices for the nonwoven and textile industries. An innovation said to quantify handfeel, its TSA Tactile Sensation Analyzer objectively measures the softness, smoothness and stiffness of textiles and nonwovens, as well as their recovery and elongation.
• Neuenhauser Group – The Neuenhauser Textile division provides fully-automated cleaning systems, transport automation solutions, winding technology, high-performance can coilers and weaving machine accessories. With decades of experience, the Group will debut at the fair with various innovative Agrotech, Buildtech, and Geotech solutions.
• Reifenhauser Enka Tecnica – A specialised provider of spinnerets and precision components to the man-made fibre industry. The company manufactures a broad spectrum of spinnerets and spin packs for all spinning processes, as well as premium jet strips for hydro-entangling with extra-long service life.
• Reifenhauser Reicofil – A well-known provider of spunbond, meltblown and composite lines for nonwoven applications in the hygiene, medical, filtration and industrial sectors. Offering a wide range of machinery at the show, the company is developing technical solutions for sophisticated and sustainable applications, with a strong focus on machine intelligence and energy efficiency.

New fringe events to further advocate innovation and sustainability
At this year’s fair, AiDLab^[1] will present its AI-based Textile Inspection System (AiTIS). A world first, AiTIS automatically and accurately detects material defects in nonwovens (especially for mask making), and various textiles, reflecting the collaborative efforts of AiDLab and a Hong Kong healthcare brand. At the event, Professor Calvin Wong, CEO & Centre Director of AiDLab, will introduce the system. This will be followed by a panel discussion and Q&A session with independent consultant Mr Eric Sham and moderated by AiDLab’s Mr Barry Tai, including insights on how advanced technology is reshaping the textile industry landscape.

Going beyond innovation, the fringe programme will also for the first time include Econogy Talks^[2] and sustainability tours to reflect Messe Frankfurt’s commitment to a sustainable future. Fairgoers can also visit the Innovation Showcase Area for outstanding industry achievements, with the focus this year on cutting-edge technology, green development and high-end applications. Product submission is now open. Contact us to submit your products, or register here for your visitor badge.

The fair’s product categories cover 12 application areas, which span a full range of potential uses in modern technical textiles and nonwovens. These categories also cover the entire industry, from upstream technology and raw materials providers to finished fabrics, chemicals and other solutions. This scope of product groups and application areas ensures that the fair is an effective business platform for the entire industry.

Cinte Techtextil China will be held from 19 – 21 September 2024.

^[1] The Laboratory for Artificial Intelligence in Design, jointly established by The Hong Kong Polytechnic University and the UK’s Royal College of Art, under HKSAR government funding
^[2] ‘Texpertise Econogy’ – the umbrella for Messe Frankfurt’s sustainability activities at its more than 50 textile trade shows worldwide

Breaking new ground in plastics recycling means assessing the value chain from end to end. The big opportunities for the future are in fine-tuning the individual process steps; from the collection of recyclable materials to the recycling process and the end product. This is where the cooperation of Lindner and the EREMA Group comes in, officially launched following the 50/50 founding of the holding BLUEONE Solutions in August 2023 to which shares of Lindner Washtech were contributed. The expertise of EREMA, a manufacturer of extruders and filtration solutions for plastics recycling and the largest company within the EREMA Group, has now been combined with the expert know-how from Lindner Washtech, a leading provider of all-in-one solutions for shredding, sorting and washing plastic feed materials.

Data transfer ensures more efficient recycling processes
Process control is an especially important aspect of plastics recycling, which is why standardising the process control system was what the two companies focused on first. "Together, we have developed a platform that allows data to be exchanged between the extruder and the washing system," says Manfred Hackl, CEO of the EREMA Group at IFAT in Munich. "This enables us to analyse the data more precisely so that effective improvement measures can be deduced." All key parameters are taken into account and monitored via a digital interface. For example, it is possible to use information relating to the current throughput of the EREMA Pre Conditioning Unit to optimise the washing process as soon as possible so that it can compensate for fluctuations in capacity and achieve a significant increase in output. This data transfer represents a new step on the roadmap to digitalization.

High efficiency due to smart energy management
"To ensure sustainable recycling, it is necessary to find the right process for each application and to make sure that the individual process steps are perfectly coordinated," emphasizes Michael Lackner, Managing Director of Lindner. Coordinating the process steps has already achieved initial success in energy management, and a clear example of this is heat recovery. "We use the latent heat generated during the extrusion process as an energy source for the washing and drying process," explains Lackner. "This enables our customers to sustainably reduce their energy costs and carbon emissions".

Making the most of synergies along the value chain
Synergies need to be used to establish the quality standards specified for each end application. "The key question is how we can improve the end product and increase the overall efficiency of the recycling process at the same time," agree Manfred Hackl and Michael Lackner. This will only work if companies work together along the value chain. The industry leaders can already point to several examples where together they have improved recycling processes and made it possible to move away from downcycling. "An example of this is the recycling loop of HDPE starting material, which is processed into high-quality, food-safe rHDPE pellets using our two technologies," says Lackner. Lindner Washtech and EREMA continue to work intensively together to develop strategies for upcycling plastics and increase recycling rates.