Textile Leadership

Reset
3 results
Photo: NTU
04.11.2022

Clothing embedded with 1,200 tiny solar panels

  • The future of wearable tech

Textiles embedded with more than a thousand miniature solar cells - which are capable of charging a smart watch or mobile phone - have been developed by researchers at Nottingham Trent University.

Research overseen by Dr Theodore Hughes-Riley, associate professor of Electronic Textiles at the Nottingham School of Art & Design, has led to the development of a woven textile embedded with 1,200 photovoltaic cells.

The e-textile is an advanced prototype which could be incorporated into a piece of clothing such as a jacket, or used as part of an accessory such as a backpack. The cells combined together are capable of harnessing 400 milliwatts (mWatts) of electrical energy from the sun – enough to charge a basic mobile phone or smartwatch.

  • The future of wearable tech

Textiles embedded with more than a thousand miniature solar cells - which are capable of charging a smart watch or mobile phone - have been developed by researchers at Nottingham Trent University.

Research overseen by Dr Theodore Hughes-Riley, associate professor of Electronic Textiles at the Nottingham School of Art & Design, has led to the development of a woven textile embedded with 1,200 photovoltaic cells.

The e-textile is an advanced prototype which could be incorporated into a piece of clothing such as a jacket, or used as part of an accessory such as a backpack. The cells combined together are capable of harnessing 400 milliwatts (mWatts) of electrical energy from the sun – enough to charge a basic mobile phone or smartwatch.

Fitted with strong but very flexible wiring, it is designed to be exposed to the same forces as everyday clothing and can be washed in a machine at 40°C with other laundry.

The solar cells - which measure only five millimetres in length and 1.5 millimetres in width - are embedded in a waterproof polymer resin and cannot be felt by the wearer.

“This prototype gives an exciting glimpse of the future potential for e-textiles,” said Dr Hughes-Riley, of the university’s Advanced Textiles Research Group (ATRG).

“Until now very few people would have considered that their clothing or textiles products could be used for generating electricity," explains Hughes-Riley. “And the material which we have developed, for all intents and purposes, appears and behaves the same as any ordinary textile, as it can be scrunched up and washed in a machine. But hidden beneath the surface is a network of more than a thousand tiny photovoltaic cells which can harness the sun’s energy to charge personal devices. Electronic textiles really have the potential to change people’s relationship with technology, as this prototype shows how we could do away with charging many devices at the wall. This is an exciting development which builds on previous technologies we have made and illustrates how it can be scaled up to generate more power.”

The material - which measures 51cm by 27cm - is breathable and chemically stable as all the solar cells are made from silicon. Tests showed that the material generated a power output of 335.3 mWatts in 0.86 sunlight. Under 1.0 sun it would generate up to 394 mWatts.

The project team included Dr Neranga Abeywickrama, who worked as a postdoctoral research fellow in Energy Harvesting and Management in Textiles, and PhD candidate Matholo Kgatuke, research associate in the Weaving of Electronic Textiles.

Ms Kgatuke, of the Nottingham School of Art & Design, said: “This project shows how e-textiles can be at the forefront of sustainability and that they have the potential to reshape our existing conceptions of technology. We have combined long-established weaving techniques with modern technology to create future products which may change people’s perceptions of clothing and electronics.”

Source:

Nottingham Trent University

Photo: pixabay
30.08.2022

High-tech membrane turns salty into sweet

  • Microporous polymer membranes as source of hope

Water is commonplace. And yet many of its amazing properties, which are crucial for the emergence and maintenance of life, are still not properly understood. The interdisciplinary Centre for Molecular Water Science (CMWS) at DESY (Deutsches Elektronen-Synchrotron) aims to change this.

Streams splash, waves roar, rain pelts, the bathroom tap drips. Water is a faithful companion; as a grandiose spectacle of nature, as the basis of all life, or even as a damp nuisance. In the eyes of science, however, H2O remains a mystery. Although it consists of only three atoms – two hydrogen, one oxygen – this simple constellation results in unusual properties:

  • Microporous polymer membranes as source of hope

Water is commonplace. And yet many of its amazing properties, which are crucial for the emergence and maintenance of life, are still not properly understood. The interdisciplinary Centre for Molecular Water Science (CMWS) at DESY (Deutsches Elektronen-Synchrotron) aims to change this.

Streams splash, waves roar, rain pelts, the bathroom tap drips. Water is a faithful companion; as a grandiose spectacle of nature, as the basis of all life, or even as a damp nuisance. In the eyes of science, however, H2O remains a mystery. Although it consists of only three atoms – two hydrogen, one oxygen – this simple constellation results in unusual properties:

Instead of whizzing around the room in gaseous form at room temperature like other comparable substances, water remains liquid in drinking cups and flower vases. Instead of becoming more viscous under high pressure, water becomes thin. Instead of sinking into the depths, icebergs float majestically across the polar seas. And without the water's own capillary forces, plants would not be able to supply themselves with nutrients.

Science now counts more than 50 of these water anomalies that are essential to our existence. "If water weren't so strange, we wouldn't exist," says Anders Nilsson from Stockholm University, one of the world's most renowned water researchers. Yet few of these anomalies are well understood and much basic research is still needed to unravel the properties and interactions of water molecules.

Water has its greatest density at a temperature of 4° Celsius. That is why water sinks downwards at this temperature. For water with temperatures above or below 4 degrees Celsius, the density decreases again - it expands and rises upwards. Even in the frozen state, water expands: For example, water that is 4 degrees warm can be found at the bottom of a lake, while the lake freezes over from above. This is also the reason why icebergs float on the surface of the water in the ocean. This unusual property of water is called "density anomaly".

This research is to be bundled in a new, globally unique centre: Together with partners from all over Europe, DESY is planning to build the Centre for Molecular Water Science, or CMWS for short. It will shed light on the topic from a wide variety of disciplines: Physics, biophysics, medicine, climate research, astrochemistry, environmental technology.

CMWS will also further develop technologies that meet our most basic need when it comes to water: To drink it. According to UNICEF, 2.2 billion people worldwide do not have regular access to clean water. That is why research is being done worldwide on technologies that could improve the situation. One source of hope is microporous polymer membranes. They can be used to remove even the most finely dispersed and dissolved pollutants from water. And they can desalinate seawater without having to heat it to 100 degrees.
 
Volkan Filiz's department at the Helmholtz Centre Hereon in Geesthacht is investigating such membranes. In principle, they function like a sieve and a magnet at the same time: "When we use them to filter polluted water, bacteria and viruses are held back due to their size while the water slips through," Filiz explains. "In addition, we can functionalize the membrane with quaternary ammonium compounds that bind pollutants such as heavy metals. Some heavy metals like arsenic and chromium are always negatively charged in water. That's why we make sure the membrane is positively charged and holds on to these pollutants through interactions." For many pollutants in water, the right materials and pore sizes are known to filter them out. Polymer membranes can also be used to effectively rid water of oil by using oil-repellent materials.

Membranes for the treatment of salt water into drinking water are not porous. They are as dense as cling film, but still contain nanometer-sized gaps through which the small water molecules fit, whereas salts do not. "However, you have to press the water through the membrane with a lot of pressure," admits Filz. Nevertheless, the energy input is lower than with conventional seawater desalination, for which the water is distilled with heat and the water vapor is collected. "Currently we are looking for the most energy-efficient combination of membrane and distillation processes." This so-called membrane distillation then works in principle like a Gore Tex jacket: It does not let water through, but the water vapor produced by heat does.

One of the main reasons why such membranes have not long since become established worldwide is their short shelf life. Wherever they are used as water filters, a biofilm forms over time that breaks them down. "Reducing this so-called fouling is one of our most important fields of research," says Filiz. The aim is to increase the service life of the membrane and thus improve its economic efficiency. Great hopes are pinned on polydopamine here. This is the natural adhesive with which mussels strongly adhere to rocks under water. Applied to a membrane, it has a hydrophilic effect; it interacts readily with water but repels foreign matter.

In order to develop optimal filters for a wide variety of purposes, researchers need to understand the interfacial effects between the polymers and the water in detail. This requires, not least, investigations at the atomic level, which the large-scale research facilities of the Helmholtz Association can provide. The CMWS Water Centre will bundle this research, attract water experts from all over the world and network them with each other. "Water is one of the key topics for the future," says Anders Nilsson. "The centre will enable us to decisively deepen our knowledge of it."

Source:

Frank Grotelüschen / Jan Berndorff – Helmholtz Association

Foto: Pixabay
20.06.2022

Techtextil 2022: Innovation Awards for Automotive, Medicine & Apparel

After a Corona-related break of three years, the leading trade fairs Techtextil and Texprocess are once again presenting the renowned Innovation Awards. The award-winning new developments from areas such as New Products, Sustainability and Automation demonstrate: Textile innovations and technologies provide impulses for many branches of the industry and promise market and sales success far beyond their own sector. 13 winners from seven categories will be honored at a public awards ceremony at Techtextil and Texprocess on 21 June, 2022.
 

After a Corona-related break of three years, the leading trade fairs Techtextil and Texprocess are once again presenting the renowned Innovation Awards. The award-winning new developments from areas such as New Products, Sustainability and Automation demonstrate: Textile innovations and technologies provide impulses for many branches of the industry and promise market and sales success far beyond their own sector. 13 winners from seven categories will be honored at a public awards ceremony at Techtextil and Texprocess on 21 June, 2022.
 
As is the case for many other industries, times are challenging for the textile industry: the consequences of Corona, the Ukraine war, strained supply chains, sustainability issues, rising energy prices and recruitment problems - the industry is under pressure from many sides. But more than almost any other industry, it is also very adept at meeting these challenges with new ideas, developments and business models. This year's Innovation Awards at the leading trade fairs Techtextil and Texprocess are another example of this. With their new products, materials, solutions and processes, the 13 award winners are demonstrating in an exemplary manner that textile innovations are the ideal way to create market opportunities and boost future business revenues, out of the challenges of the present.

Techtextil Innovation Award and Texprocess Innovation Award
The Techtextil and Texprocess Innovation Awards will be presented on 21 June, 2022 in Hall 9.0. Textile innovations selected by international expert juries will be awarded prizes and presented publicly on the four days of the trade fair in Hall 9.1 (Techtextil) and 9.0 (Texprocess), in some cases for the first time.

World's first: first woven heart valve without postfabrication
In the "New Product" category, the Techtextil Innovation Award goes to the Institute of Textile Machinery and High Performance Material Technology (ITM) at the Technische Universität Dresden. Together with medical product manufacturers and heart surgeons from the Cardiovascular Center Würzburg and the Universitätsklinikum Würzburg, textile researchers from the ITM have succeeded in developing the world's first woven heart valve that does not require a single seam or other joining technique. "Our new development should also help children with heart valve defects in the future by growing with the heart of the young patients - avoiding repeated surgical interventions," says Dr.-Ing. Dilbar Aibibu, research group leader for biotextiles and medical textiles at ITM. Worldwide, cardiovascular diseases are among the most common causes of death; several million people die from them every year. When patients receive heart valve replacements, artificial mechanical or biobased solutions are usually used. If ITM has its way, the woven valve, which won the Techtextil Innovation Award, should become a beneficial alternative in the future.

Reuse of waste from a natural source
In the "New Material" category, RBX Créations (France) receives the Innovation Award for a novel cellulose fiber made from hemp waste. The material, named Iroony®, was developed with regard to the following question: Hemp is now grown either to make fiber or to produce hemp oil - but could not the two be combined? RBX Créations has now succeeded in developing a process for extracting cellulose from the waste of oilseed hemp. Spun into textile fibers, it can be used to produce sustainable textiles, packaging and other "green" products. The award is given to RBX Créations for its continuous and successful efforts to convert waste from a renewable source into a valuable cellulose fiber that meets the highest sustainability standards.

Fiber shielding technology for hospitals, electric cars and server farms
The Techtextil Innovation Award in the "New Technology" category goes to Aachen-based FibreCoat GmbH and Deutsche Basalt Faser GmbH from Sangerhausen (Saxony-Anhalt) for the joint development of an aluminum-coated basalt fiber. It combines the strength of basalt with the electrical conductivity of aluminum. According to FibreCoat, electromagnetic shielding as wallpaper in buildings in hospitals or server farms, among other places, should be up to 20 times cheaper than with conventional aluminum foil thanks to the new development. Another attractive and particularly fast-growing market is shielding solutions for electric cars. Robert Brüll, CEO of FibreCoat: "For a young company like ours, winning the Techtextil Innovation Award is an important milestone. We are honored to receive this prestigious award from the independent jury of experts. In particular, the confidence of our customers and visibility gained as a result are crucial for a start-up like FibreCoat on the road to market success."
 
More sustainable hygiene products such as diapers
Kelheim Fibres GmbH from Kelheim in Bavaria and the Saxon Textile Research Institute (STFI) in Chemnitz receive the Techtextil Innovation Award in the "New Concept" category for the development of novel, thermally bonded nonwovens based on cellulose for the production of reusable products with high absorbency. Consumers should no longer have to choose between high-performance or environmentally friendly products. Nature and performance of hygiene products go hand in hand thanks to the innovation of Kelheim, STFI and the Berlin-based start-up SUMO. Dr. Marina Crnoja-Cosic, Director New Business Development at Kelheim Fibres: "It is a great honor and pleasure for us to receive the Techtextil Innovation Award together with our partners. We see the award not only as a distinction for the project presented, but also as recognition of our innovation strategy. After all, in dialogue with partners we can react more quickly to current trends, develop in a more targeted manner and accelerate the commercialization of innovative solutions."

Waste from the automotive industry as a resource
Another Techtextil Innovation Award in the category "New Approaches on Sustainability & Circular Economy" honors a process that uses natural leather waste from the automotive industry to produce innovative textile coatings. It was developed by CITEVE, the Technology Center for Textile and Clothing in Portugal, and partners ERT Têxtil Portugal, CeNTI and CTIC (all Portugal). After CITEVE researchers discovered that cutting operations in the automotive industry generate a large amount of natural leather classified as waste, they sought a solution to reuse it. The expert jury recognizes the development as a successful industrial symbiosis: "Waste from one industrial sector is used here as a resource in another. The work of the CITEVE researchers thus supports an important trend toward a resource-efficient, environmentally friendly and sustainable textile industry."

Compostable textile coating
The Techtextil Innovation Award in the category "New Approaches on Sustainability & Circular Economy" goes to the textile research institute Centexbel (Belgium) for a bio-based and compostable dispersion for textile coatings and printing inks. The new development does not require solvents and brings a completely new type of polymer for coatings and printing inks to the market. According to the expert jury, the innovation is an important step for the textile coating industry towards more products based on renewable resources.

Fashion from pineapple peel
The Italian company Vérabuccia is honored in the "Performance Fashion Award" category for an innovative production process for the fashion and design sector. The patented process is designed to transform fruit waste into fashion highlights. A first material is the so-called "Ananasse". According to Vérabuccia, the special feature of this is that unlike other plant leathers, which tend to imitate real animal leather, it retains the original appearance of a pineapple skin; this emphasizes the origin of the raw material. With the Techtextil Innovation Award, the jury honored the unconventional thinking of the young Italian label, whose originality proves that innovative and appealing fashion can be developed from surprising materials.
 
100 percent compostable binder for nonwovens
In the "New Technology" category, the company OrganoClick (Sweden) receives the Techtextil Innovation Award for the development of a 100 percent bio-based binder for nonwovens applications that is made from waste components and is therefore said to be fully compostable. The innovation is designed to replace plastic-based binders. Because nonwovens are often made from non-degradable plastics, the Swedish company specializes in developing compostable material alternatives from wheat bran, fruit or crab shells, among others. This convinced the jury of the Techtextil Innovation Awards: "OrganoClick receives the award for its efforts to find bio-based raw material alternatives to replace oil-based materials."

Formaldehyde-free & bio-based coating system
The third award in the category "New Approaches on Sustainability & Circular Economy" goes to Deutschen Institute für Textil- und Faserforschung Denkendorf (DITF) from Baden-Württemberg and the company TotalEnergies - Cray Valley (France). Together, they have developed a novel, formaldehyde-free coating system. It is based on non-toxic hydroxymethylfurfural (HMF) derived from biomass waste. These HMF-based dip formulations are capable of replacing formaldehyde-based adhesion promoters on a one-to-one basis. For background: in tires, conveyor belts or V-belts, rubber materials are reinforced by cord. The quality of such cord composite systems with high-strength fibers such as polyester, aramid or polyamide and rubber is determined by the adhesion properties of the fibers to the matrix. In the established manufacturing process, adhesion promoters made of resorcinol-formaldehyde-latex (RFL) are used. However, formaldehyde has been classified by the EU as a proven carcinogen and mutagen since 2014. The jury therefore welcomes the health and environmentally friendly new development. It contributes to a more sustainable textile industry and the reduction of harmful chemicals.

Source:

Messe Frankfurt Exhibition GmbH