Textination Newsline

Humans’ relationships with plants is largely utilitarian, serving our needs. We generally either eat them or make things out of them.
 
Researchers in the College of Human Ecology (CHE) have developed a design and fabrication approach that treats these living things as companions to humans, with seeds woven into hydrogel material for hairbands, wristbands, hats and sandals, among other applications. The seeds grow into sprouts if taken care of properly.      

“For most of human history, we have lived alongside plants, and they’ve been leveraged by humans to be used as food or spun into yarns for fabric,” said Cindy Hsin-Liu Kao, associate professor of human centered design (CHE). “We’re really interested in thinking about what it might mean if we could design a more mutual, collaborative relationship with plants. Could this help us reimagine our relationships with the environment, toward more sustainable futures?”

A touch-sensing hairband is among the potential applications for LivingLoom, a design inquiry and fabrication approach integrating living plants into textiles. Other applications include a self-caring hat, a garden pillow, a Rattan woven bag and outdoor activity-encouraging sandals.

Jingwen Zhu, doctoral student in human behavior design, is lead author of “LivingLoom: Investigating Human-Plant Symbiosis Through Integrating Living Plants Into (E-)Textiles,” published April 25 and presented by Zhu at the Association for Computing Machinery Conference on Human Factors in Computing Systems (CHI ’25), held April 26-May 1 in Yokohama, Japan. The work won a Best Paper award at the conference, an honor reserved for the top 1% of submissions.

LivingLoom is an extension of a prototyping approach called EcoThreads, developed in Kao’s Hybrid Body Lab. EcoThreads involves two fabrication methods – wet spinning and thread coating – to fabricate functional threads from biomaterials.

In wet spinning, polymers are extruded into a coagulation bath, where the polymer solidifies into fibers. The key difference in LivingLoom: Chia seeds are incorporated into the spinning solution, a hydrogel, so that the resulting yarn contains seeds that will grow when properly cared for.

The seed-integrated yarns are then woven into textiles using a digital Jacquard loom, used to design of novel textile structures that allow for water retention and root support. Through this process, the seeds are prepared with nutrients, growing space and water, and will grow in plant-integrated textiles.

Kao and her group conducted a diary-based user study to explore how people would wear and care for plant-infused textiles in everyday settings. The researchers recruited 10 participants to wear a LivingLoom wristband for three days and chronicle their observations. The experiment was conducted in late summer, so the participants could wear short sleeves while taking part.

Participants were asked to wear the wristband for two to eight hours a day for three straight days, after which they returned the bands and were interviewed by the research team. When the user took off the device, they put it in a container to protect the growing plants.

According to Zhu, several of the participants said they had experience caring for houseplants, but “this was the first time it was a wearable, so the proximity was very close and it actually established a very intimate relationship” with the plant. Others described the symbiosis between themselves and the plant; when the plant needed water, for example, they would also get a drink.
      
Participants would also see parallels in the morning, after a good night’s sleep.

“They would put the plants back in the container at night,” Zhu said, “and in the morning they’d notice that the plants had grown taller. It was similar to how they would feel recharged by getting enough rest.”

Kao said that while houseplants grew in popularity during the pandemic as people were spending more time at home, the proximity between the wearer and LivingLoom makes the relationship stronger. “You have these living plants, these living things, directly on the skin surface and I think we seldom have that experience,” she said.

The relationships became emotional for some participants, Zhu said. “One participant said they felt connected when they woke up and saw the sprouts growing really well,” she said. “And one participant said she felt really sad when one of the sprouts fell off, because it’s so close to her body and it made her feel strongly connected.”

Of the other potential applications for LivingLoom, Zhu said, “a lot of people felt that the hat and the hairband makes a lot of sense because it’s an area where people naturally wear decorative accessories, they don’t really interfere with activity that much, and it’s naturally exposed to sunlight.”

Kao said LivingLoom could have digital agricultural and food science applications, as well. “In addition to seeds, we can weave in digital traces and yarn-embedded sensors that could be used for automatic soil condition monitoring, for example,” she said. “There is rich potential for use cases – not only on the wearable scale, but also for our environment.”

Other co-authors are Samantha Chang ’26 and Ruth Zhao, an undergraduate at the University of Pennsylvania.
This project was supported by the National Science Foundation; the Cornell Atkinson Center for Sustainability Academic Venture Fund; and the College of Human Ecology Faculty Sustainability Research Grant.

From virtual reality to rehabilitation and communication, haptic technology has revolutionized the way humans interact with the digital world. While early haptic devices focused on single-sensory cues like vibration-based notifications, modern advancements have paved the way for multisensory haptic devices that integrate various forms of touch-based feedback, including vibration, skin stretch, pressure and temperature.
 
Recently, a team of experts, including Rice University’s Marcia O’Malley and Daniel Preston, graduate student Joshua Fleck, alumni Zane Zook ’23 and Janelle Clark ’22 and other collaborators, published an in-depth review in Nature Reviews Bioengineering analyzing the current state of wearable multisensory haptic technology, outlining its challenges, advancements and real-world applications.
Haptic devices, which enable communication through touch, have evolved significantly since their introduction in the 1960s. Initially, they relied on rigid, grounded mechanisms acting as user interfaces, generating force-based feedback from virtual environments. But with advancements in sensing and actuation technology, haptic devices have become increasingly wearable. Today’s innovations focus on cutaneous feedback — stimulating the skin’s receptors to provide realistic touch sensations — rather than kinesthetic feedback, which mimics force exerted on the musculoskeletal system.
 
“Wearable haptic devices are now integrated into consumer products such as smartwatches and gaming accessories, and they are serving more complex roles in health care, robotics and immersive media,” said O’Malley, the Thomas Michael Panos Family Professor in Engineering and professor and chair of mechanical engineering. “A new shift toward multisensory haptic feedback, which means delivering more than one type of touch stimulus simultaneously, is enhancing user experience, but it presents new engineering and perceptual challenges. As this technology continues to evolve, we will see it move to a richer, multisensory experience — one that bridges the gap between digital interaction and human touch.”

Designing effective, wearable multisensory haptic devices requires a deep understanding of human touch perception, and the research team identified several key challenges in the field today. One of the most significant hurdles is the variability in skin contact mechanics as differences in skin elasticity, receptor distribution and external factors like humidity can alter how haptic stimuli are perceived. Another issue is tactile masking, where multiple haptic sensations such as vibration and skin stretch can interfere with one another, reducing perceptual clarity.

“Every person’s skin responds differently to stimuli due to variations in elasticity, moisture and even body hair,” said Preston, assistant professor of mechanical engineering. “This variability makes designing universally effective devices incredibly complex.”
In addition, wearability and comfort continue to be major considerations in every product. Haptic devices must be designed to fit different body locations without causing discomfort, restricting movement or disrupting daily activities. Factors such as weight, size and attachment methods all play a crucial role in ensuring long-term usability.

“True immersion in haptic technology depends not just on what users feel but on how naturally and comfortably they experience it,” Preston said.

In addition to highlighting challenges, the authors identified several emerging actuation methods that could redefine wearable haptic technology.

Electromechanical actuation, commonly used in vibrational feedback systems, remains the most widely adopted method due to its reliability and affordability. However, it often struggles to provide a diverse range of haptic cues. Polymeric actuation, which relies on smart polymers that change shape or texture when exposed to stimuli, offers a lightweight and flexible alternative for delivering haptic feedback. Fluidic actuation, which utilizes pressurized air or liquid to generate dynamic tactile sensations, is gaining traction in soft robotics and textile-based haptic wearables, offering new possibilities for comfort and adaptability. Additionally, thermal actuation is emerging as a way to enhance immersion in virtual environments or simulate real-world interactions through warming or cooling sensations.

“We expect these technologies to significantly expand the scope of haptic feedback, particularly in fields such as medical rehabilitation, prosthetic development and human-machine interaction,” O’Malley said. “Although promising, further refinement is needed to improve response time, durability and energy efficiency.”

The review also offers insight into how wearable haptic technology is poised to unlock new possibilities in human interaction with digital and physical environments. In virtual and augmented reality, multisensory haptics enhance immersion by allowing users to feel digital objects, improving experiences in gaming, training simulations and education. In health care and rehabilitation, wearable haptics assist in motor skill training, post-stroke rehabilitation and prosthetic limb feedback, enabling patients to interact more effectively with their surroundings. Assistive technology and communication applications leverage tactile interfaces to help individuals with vision or hearing impairments by translating auditory or visual information into touch-based signals. Navigation and guidance systems benefit from haptic wearables by providing intuitive directional cues, aiding visually impaired individuals and improving hands-free navigation in fields such as military and aviation. Additionally, teleoperation and robotics stand to gain significantly as remote-controlled robotic systems with haptic feedback allow users to “feel” objects from a distance, improving precision in delicate tasks like robotic surgery.

Despite significant progress, the authors emphasized the need for further exploration in multisensory haptic perception. Understanding how the brain processes simultaneous haptic cues will be crucial in refining future devices, and ensuring widespread adoption will require a balance between technological sophistication, user comfort and practical usability.

“The ultimate goal is to create haptic devices that feel as natural as real-world touch,” O’Malley said.

In collaboration with Heraeus, the German Institutes of Textile and Fiber Research (DITF) are developing fibers and textiles with a novel infection protection system. The basis is an antimicrobial mechanism of action licensed from Heraeus and marketed under the name AGXX. The goal of the collaboration is to optimally integrate the AGXX technology into textile finishes and coatings and to incorporate it into fiber-spinnable polymers. This will provide medical textiles with highly effective and long-lasting protection against microbial infections.
 
AGXX technology is based on an entirely new mechanism of action. It uses a catalytic redox reaction initiated by metallic AGXX particles consisting of silver and ruthenium. In interaction with humidity, reactive oxygen species such as peroxides are formed. These are oxygen-containing molecules with very high reactivity. They effectively kill microorganisms such as bacteria, fungi and algae and are equally effective against viruses.

The special feature of this mechanism of action is that the AGXX particles are not reduced and do not release any active ingredients. In established antimicrobial systems based on the release of silver ions, the release of active ingredients has become a problem: the release of the silver ion concentration is difficult to control and many of the established systems do not meet the requirements of the European Chemicals Agency (ECHA). Such systems will disappear from the market in the medium term and must be replaced by alternatives.

In addition to permanent efficacy, the AGXX technology offers a particularly broad spectrum of protection against pathogens and prevents the formation of resistance.
      
Heraeus AGXX technology has reached a high level of development and is used in various industries. In general, AGXX particles can be easily incorporated into various materials. However, textiles used in the medical sector are subject to more stringent requirements. The resistance of the antimicrobial protection mechanism must be high, as contaminated textiles can be a source of transmission of pathogens over a long period of time. Modification of the textile material, either by surface treatment (finishing or coating) or by incorporation of AGXX into filament yarns, should not adversely affect the physiology of the garment. This is because a reduction in textile properties is unlikely to be accepted by the wearers of the textiles.

The integration of AGXX particles into textile finishes and fiber spinnable polymers is the focus of the joint research approach of the DITF and Heraeus. The goal is not only to determine the optimal concentration of AGXX particles to provide the best possible protection against infection without compromising the mechanical properties of the textiles. The technical prerequisites for the development of suitable textile finishes and the compounding of polymer melts are also being created.

The resulting textile samples are tested for antimicrobial and antiviral activity in the DITF's own laboratories. Here, finishes and coatings for polyester and polyamide fabrics showed convincing results. The compounding of AGXX in the PA6 polymer melt enabled the production of filament fibers with consistently good fiber strength values.

The determination of textile mechanical parameters such as abrasion resistance, air permeability and dimensional change as a function of number of wash cycles is still in progress. However, it is becoming apparent that textiles modified with AGXX are consistently effective without having an excessive impact on the nature of the textile.

The results of the research are an important contribution to reducing the risk of infection from medical workwear. They form the basis for future industrial production of textiles for durable and reliable protection against infection.

Researchers at the University of Copenhagen have developed a patch for easier and more effective treatment of psoriasis. The method may also be used in treatment of other inflammatory skin diseases.

4-5 per cent of the Danish population has psoriasis, which is one of the most common skin conditions in the world. The inflammatory disease is characterised by a red rash with white scales, which may vary in form, size and severity.

Today, there are several treatment options for psoriasis patients. Creams and ointments are among the most common. The problem is that the cream must be applied several times a day and leaves the skin feeling greasy, and therefore, some patients often fail to use it consistently, which is vital for treatment success.

Now researchers at the University of Copenhagen have produced a prototype for a patch that may help solve this problem for patients with smaller demarcated areas of plaque psoriasis.

“We have developed a dry patch, which contains active ingredients for treatment of psoriasis, and which reduces the frequency of use to once a day. It has the potential to make treatment more comfortable for plaque psoriasis patients,” says Associate Professor Andrea Heinz from the Department of Pharmacy, who is the corresponding author on a series of articles exploring the patch’s ability to treat plaque psoriasis.

One patch serving several functions
The patch is designed to contain two active ingredients at once and release them onto the skin at different rates.

“It is really clever, because treatment of psoriasis often requires more than one product. The two ingredients are released in a controlled manner and at different rates, as they serve different functions: Salicylic acid is released immediately to remove the dead cells that have accumulated on the skin, while hydrocortisone decreases inflammation of the skin – a process that takes more time,” says first author of the studies Anna-Lena Gürtler and adds:

“We have tested the prototype on pig skin and human skin cells and compared the results to the creams and ointments available at pharmacies, and our studies show that the patch is just as effective as standard treatments.”

Potential to treat other conditions
The researchers used electrospinning to produce the patch – a method where high voltage is applied to a polymer solution to produce synthetic nanofibers. The fibres are then used to make a fibre mat that may be attached to the skin like a plaster.

The researchers are still working on the patch. More research, product development and clinical trials are needed before the method is ready for use. According to Andrea Heinz, though, it has great potential that extends beyond psoriasis treatment:

“A patch containing active ingredients may be an alternative to creams and ointments in the treatment of other inflammatory skin diseases, for instance atopic eczema. It may also be useful in connection with wound healing.”

Making bags for transporting fresh water by sea: Tarpaulins are large sheets of strong, flexible, water-resistant material used for protection from extreme conditions. The most common material used to make them is PVC-coated polyester, which is characterized by its low price and good resistance. However, recycling these products represents a major challenge because there are no large-scale commercial solutions for tarpaulin recycling. Companies have been trying for decades to replace PVC-coated fabrics with a polymer that is more recyclable. Although some alternatives are available, they are generally too costly to compete with PVC-coated fabrics and do not fully address stringent safety and recyclability requirements.
 
The European TARPAULIFE Project aims to demonstrate the possibility of manufacturing large-area polyolefin coated fabrics such as polyethylene and polypropylene that can compete in terms of cost with PVC-coated fabrics while maintaining their properties of strength, flexibility, impermeability and lower environmental impact. This new material will be used to manufacture bags for transporting fresh water by sea, although this innovative, more sustainable and recyclable fabric can also be applied to other products, such as tarpaulins commonly used in lorries and coverings.

Rina Consulting is coordinating this project co-financed by the European LIFE Programme with the participation of the companies Ziplast, Nowa and Giovanardi, and AIMPLAS.

The main result of the project will be a production facility of three-metre-wide polyolefin-coated fabrics with a production capacity of 250,000 m²/year one year after termination of the project, which started in May 2024 and will last for two years. The main application selected is water bags, which represent an innovative way of transporting large amounts of fresh water by sea, as opposed to the usual forms of transport in tankers.

Solving water supply problems in a sustainable way
This technology was developed mainly to transport water from high-production areas that are relatively close to areas with supply problems due to episodes of drought, seasonal increases in demand due to tourism and even to respond to emergency situations. This initiative has already resulted in the REFRESH and XXL-REFRESH Projects financed by the European Commission, in which AIMPLAS, RINA and Ziplast participated, and which successfully tested a floating water bag with a modular design and a zip connection. The aim of the TARPAULIFE Project is to go one step further with the coating material of these polyester bags and replace PVC with polyolefins so they are more sustainable and easier to recycle.
 
As demonstrators of the project, two 2,500 m³ water bags will therefore be made with the new material for testing in two locations in Europe. Demonstration of the water bag will provide a backup freshwater reservoir in the North Sea off the coast of Iceland and in the Mediterranean.

Thanks to this new production plant for polyolefin-coated fabrics, which will be located at the Ziplast facility in Milan, it is anticipated that more than 100 water bags will be produced three years after project end and more than two million cubic metres of water will be stored at three fresh water storage sites. The proposed solution will help avoid incineration of more than 2,000 tonnes of PVC and prevent more than 13 tonnes of CO2 from being released into the environment.
 
General goals

• PRODUCTION
  the set-up of a production facility of a monomaterial POLYOLEFIN-based coated structural fabrics, width 3 metres, with a production capacity of 250.000 square meters per year already 1 year after the project end.
• PROTOTYPING
  the prototyping of two 2.5 million litres waterbags made with the new POLYOLEFIN-based coated fabrics and the quantification of the environmental and LCA-LCC benefits compared to the use of PVC-coated fabrics.
• DEMONSTRATION
  the demonstration of the waterbag to be used as backup freshwater reservoir in two locations in Europe, offshore Iceland and in the Mediterranean.
• EXPLOITATION and REPLICATION
  Exploitation and replication of project results in other sectors, namely for the production of eco-friendly truck tarps and glacier ice covers, and demonstration of sustainability with the quantification of the environmental and LCA-LCC benefits compared to the use of PVC-coated fabrics for all the intended applications.
• DISSEMINATION & COMMUNICATION
  An effective dissemination and communication of the project results, targeting stakeholders worldwide.    

Specific goals

• Processing plant with a new coating machine capable of coating up to a fabric width of 3,000 mm.
• Procurement of equipment: a weaving machine for production of high-strength textiles with a width of 3,000 mm from polyolefin fibres.
• Integration of components and testing: checking and monitoring that the different system components are fully integrated and meet expectations in terms of performance is fundamental.
• Production runs, fixing errors and validation.
• Prototype design.
• Procurement of raw materials and ancillary components.
• Production of zip and tarpaulin patterns.
• Waterbag demo under dry conditions.
• Waterbag demo at sea (Northern Europe).
• Waterbag demo in the Mediterranean.
• Economic and environmental sustainability.
• Management of project innovation by using a careful exploitation and IPR management strategy, and ensuring the economic viability of all key project results.
• Studying replication of the developed solutions for different markets and applications. Initial exploitation of the TARPAULIFE results will be in Europe.
• Preparation of communication material.
• Dissemination across different channels.
• Compliance with EU indications in terms of alternative products to PVC and additive-free products.

The project also includes replication of the results in other sectors, namely, the production of eco-friendly truck tarps and glacier tarpaulins, and a demonstration of the sustainability of the new polyolefin fabric coating solution by quantifying the environmental and LCA-LCC benefits compared to the use of PVC-coated fabrics for all intended applications.

The TARPAULIFE Project is co-financed by the European Union through the LIFE Programme with file number 101147948 – LIFE23-ENV-IT-TARPAULIFE.   

Fungi have more to offer than meets the eye. Their thread-like cells, which grow extensively and out of sight underground like a network of roots, offer huge potential for producing sustainable, biodegradable materials. Researchers at the Fraunhofer Institute for Applied Polymer Research IAP in Potsdam Science Park are using this mycelium to develop a wide range of recyclable products, from wallets and insulation to packaging.

Flexible mycelium materials in different thicknesses can be used as upholstery material, insulation board or alternatives to leather.

To most of us, fungi look like a curved cap and a stem. However, the largest part of the organism consists of a network of cell filaments called mycelium, which mainly spreads below ground and can reach significant proportions. This finely branched network has been underutilized until now. However, for researchers at the Fraunhofer Institute for Applied Polymer Research IAP in Potsdam, mycelium represents a pioneering raw material with the potential to replace petroleum-based products with natural, organic mycelium composites. Organic residues from regional agricultural and forestry activities are used as the substrate for the fungal cultures. In various projects, the researchers are using mycelium-based materials to produce insulation, packaging, and animal-free alternatives to leather products.

Mycelium-based materials from regional agricultural residues
“Faced with climate change and dwindling fossil raw materials, there is an urgent need for biodegradable materials that can be produced with lower energy consumption,” says Dr. Hannes Hinneburg, a biotechnologist at Fraunhofer IAP. Together with his team, he is using mycelium — for instance, from edible mushrooms or bracket fungi such as the oyster mushroom or tinder fungus — to transform locally available plant residues into sustainable materials. “The mycelium has properties that can be used to produce environmentally friendly, energy-efficient materials, since the growth of the fungi takes place under ambient conditions and CO2 remains stored in the residues. When cellulose and other organic residues decompose, a compact, three-dimensional network forms, enabling a self-sustaining structure to develop,” explains Hinneburg. This produces a material that is a complex compound with an organic substrate such as cereal residues, wood chips, hemp, reeds, rape or other agricultural residues. These substances are a source of nutrients for the fungus and are permeated entirely by a fine network of mycelia during the metabolic process. This produces a fully organic composite that can be made into the required shape and stabilized through thermal treatment. “First, you mix water together with agricultural residues such as straw, wood chips and sawdust to form a mass. Once the level of humidity and particle size have been determined, and the subsequent heat treatment to kill off competing germs has been completed, the substrate is ready. It provides food for the fungi and is mixed with the mycelium. Following a growth phase of around two to three weeks in the incubator, the mixture will produce, depending on the formulation and process used, a substance similar to leather or a composite that can be processed further,” says Hinneburg, summarizing the production process. No light is required for this process — a bonus as far as energy efficiency is concerned.

Versatile applications: strength and elasticity can be specifically configured
The fungal materials can be cultivated with a wide range of properties. Depending on the application, they can be hard-wearing, stretchable, tear-resistant, impermeable, elastic, soft and fluffy, or open-pored. The result is determined by the combination of the type of fungus and agricultural residues, plus variable parameters such as temperature and humidity. The duration of mycelial growth also influences the end product. The versatility of the material means it can take on a huge variety of forms, from thick blocks to wafer-thin layers, and be used in a multitude of scenarios. This makes it possible to use fungi-based materials for textile upholstery, packaging, furniture, bags or insulation boards for interiors. When used as a construction material, the fungus primarily functions as a biological adhesive since a wide range of organic particles are joined together via the mycelium.

“The many positive properties of the material, heat-insulating, electrically insulating, moisture-regulating and fire-resistant, enable an important step toward circular and climate-positive construction,” says Hinneburg, one of whose current projects involves developing a novel polystyrene alternative for thermal insulation. In another project, he is working alongside the Institute for Food and Environmental Research and Agro Saarmund e.G. to produce environmentally friendly, mycelium-based packaging trays from residues and raw materials sourced from local agricultural and forestry activities. In work he has done with designers, he has also developed the base material for animal-free alternatives to leather products such as bags and wallets. As the mycelium-based materials look similar to their leather counterparts, they can be used to complement leather items in certain areas.

Developing industrial processes
In Europe, only a few companies are currently developing mycelium-based materials for commercial use. The challenges in this area include access to biogenic residues, the ability to ensure consistent product quality and the means to scale up activities efficiently.

To address these challenges, the researchers are using a newly developed roll-to-roll method, for which they have already created a prototype. This method offers significant advantages over standard manufacturing processes involving boxes and shelving systems: By using a standardized, continuous production method under controlled process conditions (such as temperature and humidity), the researchers can ensure that the mycelium-based products have consistent material properties. What’s more, resources can be used more efficiently, and production can be scaled to an industrial level. “This is crucial in order to meet growing industry demand for sustainable materials and to become less dependent on petroleum in the long term. Production can also be improved further by using innovative technologies such as artificial intelligence to optimize the combination of residues and types of fungi,” says Hinneburg.

A consortium of seven companies across five countries has jointly established a supply chain for more sustainable polyester fiber. Instead of fossil materials, renewable and bio-based materials as well as carbon capture and utilization (CCU*) will be used in the manufacturing of polyester fibers for The North Face brand in Japan. The consortium parties are Goldwin, in the role of project owner, Mitsubishi Corporation, Chiyoda Corporation (all three from Japan), SK geo centric (South Korea), Indorama Ventures (Thailand), India Glycols (India) and Neste.

Neste will provide renewable Neste RE™ as one of the required ingredients for polyester production. The polyester fiber produced in the project is planned to be used by Goldwin for a part of The North Face products, including sports uniforms, in July 2024. After that, the launch of further Goldwin products and brands will be considered.

The seven companies apply a mass balancing approach to ensure credible traceability of material streams throughout the supply chain and will jointly continue to proactively promote the defossilization of materials to contribute to a more sustainable society.

Neste (NESTE, Nasdaq Helsinki) uses science and innovative technology to transform waste and other resources into renewable fuels and circular raw materials. The company creates solutions for combating climate change and accelerating a shift to a circular economy. Being the world’s leading producer of sustainable aviation fuel (SAF) and renewable diesel and a forerunner in developing renewable and circular feedstock solutions for polymers and chemicals, the company aims to help its customers to reduce their greenhouse gas emissions by at least 20 million tons annually by 2030.

The company’s ambition is to make the Porvoo oil refinery in Finland the most sustainable refinery in Europe. Neste is committed to reaching carbon-neutral production by 2035, and will reduce the carbon emission intensity of sold products by 50% by 2040. Neste has also set high standards for biodiversity, human rights and the supply chain. The company has consistently been included in the CDP and the Global 100 lists of the world’s most sustainable companies. In 2023, Neste's revenue stood at EUR 22.9 billion

Medical products such as ointments or syringes reach their limits when it comes to delivering medication locally – and above all in a controlled manner over a longer period of time. Empa researchers are therefore developing polymer fibers that can deliver active ingredients precisely over the long term. These "liquid core fibers" contain drugs inside and can be processed into medical textiles.

Treating a wound or an inflammation directly where it occurs has clear advantages: The active ingredient reaches its target immediately, and there are no negative side effects on uninvolved parts of the body. However, conventional local administration methods reach their limits when it comes to precisely dosing active ingredients over a longer period of time. As soon as an ointment leaves the tube or the injection fluid flows out of the syringe, it is almost impossible to control the amount of active ingredient. Edith Perret from Empa's Advanced Fibers laboratory in St. Gallen is therefore developing medical fibers with very special "inner values": The polymer fibers enclose a liquid core with therapeutic ingredients. The aim: medical products with special capabilities, e.g. surgical suture material, wound dressings and textile implants that can administer painkillers, antibiotics or insulin precisely over a longer period of time. Another aim is to achieve individual, patient-specific dosage of the drug in the sense of personalized medicine.

Biocompatible and tailor-made
A decisive factor that turns a conventional textile fiber into a medical product is the material of the fiber sheath. The team chose polycaprolactone (PCL), a biocompatible and biodegradable polymer that is already being used successfully in the medical field. The fiber sheath encloses the valuable substance, such as a painkiller or an antibacterial drug, and releases it over time. Using a unique pilot plant, the researchers produced PCL fibers with a continuous liquid core by means of melt spinning. In initial lab tests, stable and flexible liquid-core fibers were produced. What's more, the Empa team had already successfully demonstrated, together with a Swiss industrial partner, that this process not only works in the lab but also on an industrial scale.

The parameters according to which the medical fibers release an enclosed agent were first investigated using fluorescent model substances and then with various drugs. "Small molecules such as the painkiller ibuprofen move gradually through the structure of the outer sheath," says Edith Perret. Larger molecules, on the other hand, are released at the two ends of the fibers.

Precisely controllable and effective in the long term
“Thanks to a variety of parameters, the properties of the medical fibers can be precisely controlled," explains the Empa researcher. After extensive analyses using fluorescence spectroscopy, X-ray technology and electron microscopy, the researchers were able to demonstrate, for instance, the influence of the sheath thickness and crystal structure of the sheath material on the release rate of the drugs from the liquid core fibers.

Depending on the active ingredient, the manufacturing process can also be adapted: Active ingredients that are insensitive to high temperatures during melt spinning can be integrated directly into the core of the fibers in a continuous process. For temperature-sensitive drugs, on the other hand, the team was able to optimize the process so that a placeholder initially fills the liquid core, which is replaced later on by the sensitive active ingredient.

One of the advantages of liquid core fibers is the ability to release the active ingredient from a reservoir over a longer period of time. This opens up a wide range of possible applications. With diameters of 50 to 200 micrometers, the fibers are large enough to be woven or knitted into robust textiles, for example. However, the medical fibers could also be guided inside the body to deliver hormones such as insulin, says Perret. Another advantage: Fibers that have released their medication can be refilled. The range of active ingredients that can be administered easily, conveniently and precisely using liquid core fibers is large. In addition to painkillers, anti-inflammatory drugs, antibiotics and even lifestyle preparations are conceivable.

In a next step, the researchers want to equip surgical suture material with antimicrobial properties. The new process will be used to fill various liquid core materials with antibiotics in order to suture tissue during an operation in such a way that wound germs have no chance of causing an infection. Empa researcher Perret is also convinced that future collaboration with clinical partners will form the basis for further innovative clinical applications.

Aiming for clinical partnerships
Advancing a new technology? Identifying innovative applications? Empa researcher Edith Perret is looking for interested clinicians who recognize the potential of drug delivery via liquid core fibers and want to become active in this field.

Researchers have developed a method to make adaptive and eco-friendly sensors that can be directly and imperceptibly printed onto a wide range of biological surfaces, whether that’s a finger or a flower petal.

The method, developed by researchers from the University of Cambridge, takes its inspiration from spider silk, which can conform and stick to a range of surfaces. These ‘spider silks’ also incorporate bioelectronics, so that different sensing capabilities can be added to the ‘web’.

The fibres, at least 50 times smaller than a human hair, are so lightweight that the researchers printed them directly onto the fluffy seedhead of a dandelion without collapsing its structure. When printed on human skin, the fibre sensors conform to the skin and expose the sweat pores, so the wearer doesn’t detect their presence. Tests of the fibres printed onto a human finger suggest they could be used as continuous health monitors.

This low-waste and low-emission method for augmenting living structures could be used in a range of fields, from healthcare and virtual reality, to electronic textiles and environmental monitoring. The results are reported in the journal Nature Electronics.

Although human skin is remarkably sensitive, augmenting it with electronic sensors could fundamentally change how we interact with the world around us. For example, sensors printed directly onto the skin could be used for continuous health monitoring, for understanding skin sensations, or could improve the sensation of ‘reality’ in gaming or virtual reality application.

While wearable technologies with embedded sensors, such as smartwatches, are widely available, these devices can be uncomfortable, obtrusive and can inhibit the skin’s intrinsic sensations.

Last year, some of the same researchers showed that if the fibres used in smart textiles were coated with materials that can withstand stretching, they could be compatible with conventional weaving processes. Using this technique, they produced a 46-inch woven demonstrator display.

“If you want to accurately sense anything on a biological surface like skin or a leaf, the interface between the device and the surface is vital,” said Professor Yan Yan Shery Huang from Cambridge’s Department of Engineering, who led the research. “We also want bioelectronics that are completely imperceptible to the user, so they don’t in any way interfere with how the user interacts with the world, and we want them to be sustainable and low waste.”

There are multiple methods for making wearable sensors, but these all have drawbacks. Flexible electronics, for example, are normally printed on plastic films that don’t allow gas or moisture to pass through, so it would be like wrapping your skin in cling film. Other researchers have recently developed flexible electronics that are gas-permeable, like artificial skins, but these still interfere with normal sensation, and rely on energy- and waste-intensive manufacturing techniques.

3D printing is another potential route for bioelectronics since it is less wasteful than other production methods, but leads to thicker devices that can interfere with normal behaviour. Spinning electronic fibres results in devices that are imperceptible to the user, but don't have a high degree of sensitivity or sophistication, and they’re difficult to transfer onto the object in question.

Now, the Cambridge-led team has developed a new way of making high-performance bioelectronics that can be customised to a wide range of biological surfaces, from a fingertip to the fluffy seedhead of a dandelion, by printing them directly onto that surface. Their technique takes its inspiration in part from spiders, who create sophisticated and strong web structures adapted to their environment, using minimal material.

The researchers spun their bioelectronic ‘spider silk’ from PEDOT:PSS (a biocompatible conducting polymer), hyaluronic acid and polyethylene oxide. The high-performance fibres were produced from water-based solution at room temperature, which enabled the researchers to control the ‘spinnability’ of the fibres. The researchers then designed an orbital spinning approach to allow the fibres to morph to living surfaces, even down to microstructures such as fingerprints.

Tests of the bioelectronic fibres, on surfaces including human fingers and dandelion seedheads, showed that they provided high-quality sensor performance while being imperceptible to the host.

“Our spinning approach allows the bioelectronic fibres to follow the anatomy of different shapes, at both the micro and macro scale, without the need for any image recognition,” said Andy Wang, the first author of the paper. “It opens up a whole different angle in terms of how sustainable electronics and sensors can be made. It’s a much easier way to produce large area sensors.”

Most high-resolution sensors are made in an industrial cleanroom and require the use of toxic chemicals in a multi-step and energy-intensive fabrication process. The Cambridge-developed sensors can be made anywhere and use a tiny fraction of the energy that regular sensors require.

The bioelectronic fibres, which are repairable, can be simply washed away when they have reached the end of their useful lifetime, and generate less than a single milligram of waste: by comparison, a typical single load of laundry produces between 600 and 1500 milligrams of fibre waste.

“Using our simple fabrication technique, we can put sensors almost anywhere and repair them where and when they need it, without needing a big printing machine or a centralised manufacturing facility,” said Huang. “These sensors can be made on-demand, right where they’re needed, and produce minimal waste and emissions.”

The research was supported in part by the European Research Council, Wellcome, the Royal Society, and the Biotechnology and Biological Sciences Research Council (BBSRC), part of UK Research and Innovation (UKRI).

Smart textiles are making virtual reality more immersive and enabling wearers to experience the sensation of physical touch. An ultrathin film that can transmit touch sensations is able to turn textiles into a virtual second skin. For seriously ill children in hospital isolation wards, this new technology offers them the chance to feel the physical closeness of their parents during computer-simulated visits and to experience again the feeling of being held, hugged or cuddled.

The research team led by Professors Stefan Seelecke and Paul Motzki from Saarland University will be presenting the technology behind these smart textiles at Hannover Messe from 22 to 26 April.

A hand on a shoulder, the stroke of an arm or a simple hug. Human touch can bring calm, comfort and closeness, a sense of safety and of being protected. When the nerve cells in our skin are stimulated by touch, numerous parts of our brain are triggered, causing immediate changes in our body's biochemistry. Hormones and signalling molecules are released, including oxytocin, which creates a sense of well-being and bonding. Video calls, on the other hand, tend to leave us cold. We miss the closeness and emotional connection that in-person meetings produce. But what happens when physical closeness is essential, when children are seriously ill, but their parents are unable to visit? When physical contact is not possible due to a weakened immune system?

An interdisciplinary research team at Saarland University, htw saar University of Applied Sciences, the Centre for Mechatronics and Automation Technology (ZeMA) and the German Research Center for Artificial Intelligence (DFKI) is working on a technology that will enable children in hospital isolation wards to feel in a very natural way the close physical proximity of their parents during virtual visits. The 'Multi-Immerse' project is at the interface of engineering science, neurotechnology, medicine and computer science and the members of the research team are developing ways to realize multi-sensory virtual encounters between individuals. The aim is to create new technology that will allow young patients to see, hear and feel their parents and siblings in as realistic a manner as possible so that the children experience a strong sense of close physical interaction even though they are physically separated.

The research group led by Professors Stefan Seelecke and Paul Motzki at Saarland University and ZeMA in Saarbrücken is responsible for the tactile side of the project and for creating technical systems that deliver a realistic sense of touch. The Saarbrücken engineers are experts in using thin silicone films to impart novel capabilities to surfaces. They have developed films that are a mere 50 micrometres thick and that can be worn like a second skin. Just as our skin is our body's interface to the outside world, these ultrathin films are the body's interface to the virtual world. The goal is to create a lifelike sensation of touch from interactions between people in a virtual environment.

When incorporated into textiles, these high-tech films allow the child to experience being touched when the mother or father strokes a second smart textile elsewhere. 'The films, known as dielectric elastomers, act both as sensors – detecting the tactile input from mum or dad – and as actuators – that transmit these movements to the child,' explained Professor Seelecke, who heads the Intelligent Material Systems Lab at Saarland University. When functioning as a sensor, the film is able to recognize with very high precision how a hand or finger presses or stretches the film as it brushes over it. This physical deformation caused by the parent's hand is then reproduced exactly in a second textile that is in contact with the child's skin – giving the child the realistic impression of being stroked on the arm, for example.

‘A highly flexible electrically conducting layer is printed onto each side of the ultrathin film to create what is known as a dielectric elastomer. If we apply a voltage to the elastomer film, the electrodes attract each other, compressing the polymer and causing it to expand out sideways, thus increasing its surface area,' said Professor Paul Motzki, who holds a cross-institutional professorship in smart material systems for innovative production at Saarland University and at ZeMA. Even the slightest movement of the film alters its electrical capacitance, which is a physical quantity that can be precisely measured. When a finger runs over the film, the film deforms and an exact value of the electrical capacitance can be assigned to each individual position of the film. A sequence of these measured capacitance values represents the path taken by the finger as it moves. The film is therefore its own flexible sensor that can recognize how it is being deformed.

By knowing how capacitance values and film deformations correlate, the researchers can use the smart textile to transfer the stroking motion of a parent's hand to the child's arm. The research team is able to precisely control the motion of the elastomer film. By combining the capacitance data and intelligent algorithms, the team has developed a control unit that can predict and program motion sequences and thus precisely control how the elastomer film deforms. 'We can get the film to perform continuously controlled flexing motions so that it exerts increasing pressure on the skin, or we can get it to remain in a fixed position”, explained PhD student Sipontina Croce, who is carrying out doctoral research in the project. They can also create tapping movements at a specified frequency. The amplitude and frequency of the motion can be precisely regulated.

At this year's Hannover Messe, the team will be demonstrating their technology with a “watch” that has a smart film applied to its back. 'We can create chains of these smart components so that they can transmit long stroking motions. To do this, we interconnect the components so that they can communicate and cooperate collectively within a network,' explained Paul Motzki.

This smart-textile technology is inexpensive, lightweight, noiseless and energy-efficient. By providing a tactile element to computer gaming, the novel elastomer-film technology can also be used to make the gaming experience more realistic. In related projects, the engineers have used their technology to create interactive gloves for future industrial production processes, or to create the sensation of a tactile 'button' or 'slider' on flat glass display screens, which is literally bringing a new dimension to touchscreen interactions.

At this year's Hannover Messe, the experts for intelligent materials from Saarbrücken will be showcasing other developments that make use of dielectric elastomers, such as sensory shirts or shoe soles, or industrial components like pumps, vacuum pumps and high-performance actuators.