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Texcare Messe Frankfurt (c) Messe Frankfurt
06.09.2024

Circular economy long established in the textile care industry

The professional rental service for linen and workwear is a textbook example of a circular, sustainable business model, which uses hard-wearing textiles instead of lower-quality or disposable products (reduce), optimises their useful life through professional care / repairs (reuse) and develops solutions to re-purpose them after they have reached the end of their useful life (recycle).

The professional rental service for linen and workwear is a textbook example of a circular, sustainable business model, which uses hard-wearing textiles instead of lower-quality or disposable products (reduce), optimises their useful life through professional care / repairs (reuse) and develops solutions to re-purpose them after they have reached the end of their useful life (recycle).

With its ‘Green Deal’, the European Commission has, inter alia, initiated the transformation of the garment-manufacturing industry from a business model of short-lived consumption to a more sustainable, circular system. By 2030, fast fashion will be replaced increasingly by textile products that have a longer life cycle and thus contribute to reducing environmental pollution. To achieve this goal, textiles must be more durable, reusable, repairable, fibre-to-fibre recyclable and have a greater proportion of recycled fibres. For the textile-service sector, the circularity requirements defined in Brussels have long been standard practice because hiring out professional workwear and protective clothing, as well as hotel and hospital linen, mop covers and other items, requires precisely these characteristics, i.e., the fabrics must be durable, washable – and therefore reusable – and easy to repair. Thanks to these qualities, rental linen can remain in the service cycle for a long time and has thus become established as a sustainable alternative to outright purchasing.

Laundry in the circular system
The textile-rental service offers a variety of systems tailored to the needs of different groups of customers. Workwear and protective clothing is stocked by textile-service laundries in a wide range of sizes, so that each customer's employees can be supplied with a suitable outfit. This is then labelled and made available to the individual wearer. If the employee leaves the customer's employ, the garments are taken back and – provided they are in good condition – reused as replacement clothing. In the case of workwear in the healthcare sector, as well as bed linen, table linen and towelling, a pool solution is more common. A laundry pool comprises similar textiles that are supplied without being assigned to a specific customer or wearer, which significantly reduces the quantity of textiles used.

Local textile cleaning is another major area of commercial textile care that also helps extend the life of textiles with a wide range of goods being professionally processed on behalf of private and commercial customers by such businesses. High-quality outerwear and underwear, premium home textiles, delicate down jackets or heavily soiled workwear are all restored to a clean, fresh and usable condition. And if stains prove particularly stubborn even after cleaning, a specialist company can re-colour the goods, thus ensuring they can be reused.

The recycling benefits of textile rental services
Besides the two main requirements of ‘reuse’ and ‘repair’, the sector is also working hard on the recycling of old textiles, as called for by the EU textile strategy. Several workwear manufacturers have developed their own returns models, whereby customers can hand back their old workwear when buying new items. The old workwear is then reused or recycled by partner organisations. Large companies, including Deutsche Telekom and Ikea, have also introduced a centralised returns and recycling system for discarded workwear. Indeed, the furniture giant has even created its own home textiles line using old workwear. However, the easiest way to implement a system of this kind is to use a rental service, as the goods are always returned to the specialist company and sorted there. In other words, the used laundry is collected in one place after washing, where it forms a large volume of similar discarded textiles, which greatly simplifies both the collection logistics and the recycling process. These favourable conditions have already led to the establishment of an initial initiative in which several textile service companies pool their waste hotel linen and channel it into industrial cotton-to-pulp recycling. Whether individual or joint initiatives, this is a testament to the industry's commitment to the development of solutions for ‘waste materials’.

Textile upcycling for designer items
Solutions for rejected textiles are more varied than simply recycling them. For example, Sweden's Fristads company offers a repair service for its workwear. The British department store chain John Lewis goes one step further. In a field trial, customers can hand in their garments to selected stores for cleaning and repair. The garments are processed by Johnsons, a laundry and dry-cleaning chain belonging to the Timpson Group. Designers have also recognised second-life opportunities for discarded workwear and contract textiles. For example, they apply elaborate decorations to items from their collections or take them apart and reassemble them. The creatively enhanced goods are then returned to the market as designer items. There are also recycling solutions for large contract textiles, which are converted into bags or cosmetic accessories or, after a colour-changing process, into small batches of aprons. However, the effect of such concepts on reducing textile waste is as small as their diversity. Only the established second-hand model is able to return larger quantities to the economic cycle.

The pros and cons of recycled materials
While the textile-care industry is unanimous in its support for the requirements of the EU textile strategy and is contributing solutions, it disagrees on increasing the proportion of recycled fibres in its products. Although there are already numerous workwear collections and hotel-linen ranges that meet the requirements from Brussels, some of the products do not, however, meet the durability requirements because the fibre quality deteriorates with each recycling stage. Therefore, many contract-textile manufacturers still rely exclusively on virgin, brand-new fibre materials to ensure durability in industrial laundering. Texcare International offers the industry the perfect setting to discuss this conflict of objectives in depth.

Source:

Messe Frankfurt

Oyster mushroom Image: Andre Mouton, Pixabay
02.09.2024

Fungal Mycelium as the Basis for Sustainable Products

Fungi have more to offer than meets the eye. Their thread-like cells, which grow extensively and out of sight underground like a network of roots, offer huge potential for producing sustainable, biodegradable materials. Researchers at the Fraunhofer Institute for Applied Polymer Research IAP in Potsdam Science Park are using this mycelium to develop a wide range of recyclable products, from wallets and insulation to packaging.

Flexible mycelium materials in different thicknesses can be used as upholstery material, insulation board or alternatives to leather.

Fungi have more to offer than meets the eye. Their thread-like cells, which grow extensively and out of sight underground like a network of roots, offer huge potential for producing sustainable, biodegradable materials. Researchers at the Fraunhofer Institute for Applied Polymer Research IAP in Potsdam Science Park are using this mycelium to develop a wide range of recyclable products, from wallets and insulation to packaging.

Flexible mycelium materials in different thicknesses can be used as upholstery material, insulation board or alternatives to leather.

To most of us, fungi look like a curved cap and a stem. However, the largest part of the organism consists of a network of cell filaments called mycelium, which mainly spreads below ground and can reach significant proportions. This finely branched network has been underutilized until now. However, for researchers at the Fraunhofer Institute for Applied Polymer Research IAP in Potsdam, mycelium represents a pioneering raw material with the potential to replace petroleum-based products with natural, organic mycelium composites. Organic residues from regional agricultural and forestry activities are used as the substrate for the fungal cultures. In various projects, the researchers are using mycelium-based materials to produce insulation, packaging, and animal-free alternatives to leather products.

Mycelium-based materials from regional agricultural residues
“Faced with climate change and dwindling fossil raw materials, there is an urgent need for biodegradable materials that can be produced with lower energy consumption,” says Dr. Hannes Hinneburg, a biotechnologist at Fraunhofer IAP. Together with his team, he is using mycelium — for instance, from edible mushrooms or bracket fungi such as the oyster mushroom or tinder fungus — to transform locally available plant residues into sustainable materials. “The mycelium has properties that can be used to produce environmentally friendly, energy-efficient materials, since the growth of the fungi takes place under ambient conditions and CO2 remains stored in the residues. When cellulose and other organic residues decompose, a compact, three-dimensional network forms, enabling a self-sustaining structure to develop,” explains Hinneburg. This produces a material that is a complex compound with an organic substrate such as cereal residues, wood chips, hemp, reeds, rape or other agricultural residues. These substances are a source of nutrients for the fungus and are permeated entirely by a fine network of mycelia during the metabolic process. This produces a fully organic composite that can be made into the required shape and stabilized through thermal treatment. “First, you mix water together with agricultural residues such as straw, wood chips and sawdust to form a mass. Once the level of humidity and particle size have been determined, and the subsequent heat treatment to kill off competing germs has been completed, the substrate is ready. It provides food for the fungi and is mixed with the mycelium. Following a growth phase of around two to three weeks in the incubator, the mixture will produce, depending on the formulation and process used, a substance similar to leather or a composite that can be processed further,” says Hinneburg, summarizing the production process. No light is required for this process — a bonus as far as energy efficiency is concerned.

Versatile applications: strength and elasticity can be specifically configured
The fungal materials can be cultivated with a wide range of properties. Depending on the application, they can be hard-wearing, stretchable, tear-resistant, impermeable, elastic, soft and fluffy, or open-pored. The result is determined by the combination of the type of fungus and agricultural residues, plus variable parameters such as temperature and humidity. The duration of mycelial growth also influences the end product. The versatility of the material means it can take on a huge variety of forms, from thick blocks to wafer-thin layers, and be used in a multitude of scenarios. This makes it possible to use fungi-based materials for textile upholstery, packaging, furniture, bags or insulation boards for interiors. When used as a construction material, the fungus primarily functions as a biological adhesive since a wide range of organic particles are joined together via the mycelium.

“The many positive properties of the material, heat-insulating, electrically insulating, moisture-regulating and fire-resistant, enable an important step toward circular and climate-positive construction,” says Hinneburg, one of whose current projects involves developing a novel polystyrene alternative for thermal insulation. In another project, he is working alongside the Institute for Food and Environmental Research and Agro Saarmund e.G. to produce environmentally friendly, mycelium-based packaging trays from residues and raw materials sourced from local agricultural and forestry activities. In work he has done with designers, he has also developed the base material for animal-free alternatives to leather products such as bags and wallets. As the mycelium-based materials look similar to their leather counterparts, they can be used to complement leather items in certain areas.

Developing industrial processes
In Europe, only a few companies are currently developing mycelium-based materials for commercial use. The challenges in this area include access to biogenic residues, the ability to ensure consistent product quality and the means to scale up activities efficiently.

To address these challenges, the researchers are using a newly developed roll-to-roll method, for which they have already created a prototype. This method offers significant advantages over standard manufacturing processes involving boxes and shelving systems: By using a standardized, continuous production method under controlled process conditions (such as temperature and humidity), the researchers can ensure that the mycelium-based products have consistent material properties. What’s more, resources can be used more efficiently, and production can be scaled to an industrial level. “This is crucial in order to meet growing industry demand for sustainable materials and to become less dependent on petroleum in the long term. Production can also be improved further by using innovative technologies such as artificial intelligence to optimize the combination of residues and types of fungi,” says Hinneburg.

Source:

Fraunhofer Institute for Applied Polymer Research IAP

Breakthrough in smart fabric for sensing and energy harvesting (c) University of Waterloo
26.08.2024

Breakthrough in smart fabric for sensing and energy harvesting

Imagine a coat that captures solar energy to keep you cozy on a chilly winter walk, or a shirt that can monitor your heart rate and temperature. Picture clothing athletes can wear to track their performance without the need for bulky battery packs.

University of Waterloo researchers have developed a smart fabric with these remarkable capabilities. The fabric has the potential for energy harvesting, health monitoring and movement tracking applications.

The new fabric can convert body heat and solar energy into electricity, potentially enabling continuous operation with no need for an external power source. Different sensors monitoring temperature, stress and more can be integrated into the material.

Imagine a coat that captures solar energy to keep you cozy on a chilly winter walk, or a shirt that can monitor your heart rate and temperature. Picture clothing athletes can wear to track their performance without the need for bulky battery packs.

University of Waterloo researchers have developed a smart fabric with these remarkable capabilities. The fabric has the potential for energy harvesting, health monitoring and movement tracking applications.

The new fabric can convert body heat and solar energy into electricity, potentially enabling continuous operation with no need for an external power source. Different sensors monitoring temperature, stress and more can be integrated into the material.

It can detect temperature changes and a range of other sensors to monitor pressure, chemical composition and more. One promising application is smart face masks that can track breath temperature and rate and detect chemicals in breath to help identify viruses, lung cancer and other conditions.

“We have developed a fabric material with multifunctional sensing capabilities and self-powering potential,” said Yuning Li, a professor in the Department of Chemical Engineering. “This innovation brings us closer to practical applications for smart fabrics.”

Unlike current wearable devices that often depend on external power sources or frequent recharging, this breakthrough research has created a novel fabric which is more stable, durable, and cost-effective than other fabrics on the market.

This research, conducted in collaboration with Professor Chaoxia Wang and PhD student Jun Peng from the College of Textile Science and Engineering at Jiangnan University, showcases the potential of integrating advanced materials such as MXene and conductive polymers with cutting-edge textile technologies to advance smart fabrics for wearable technology.

Li, director of Waterloo’s Printable Electronic Materials Lab, highlighted the significance of this advancement, which is the latest in the university’s suite of technologies disrupting health boundaries.

“AI technology is evolving rapidly, offering sophisticated signal analysis for health monitoring, food and pharmaceutical storage, environmental monitoring, and more. However, this progress relies on extensive data collection, which conventional sensors, often bulky, heavy, and costly, cannot meet,” Li said. “Printed sensors, including those embedded in smart fabrics, are ideal for continuous data collection and monitoring. This new smart fabric is a step forward in making these applications practical.”

The next phase of research will focus on further enhancing the fabric’s performance and integrating it with electronic components in collaboration with electrical and computer engineers. Future developments may include a smartphone app to track and transmit data from the fabric to healthcare professionals, enabling real-time, non-invasive health monitoring and everyday use.

The study is published in the Journal of Materials Science & Technology.

Source:

Waterloo University

Cladding parts: Hemp replacing glass fibres (c) Fraunhofer IWU
23.08.2024

Cladding parts: Hemp replacing glass fibres

Sheet moulding compounds (SMCs) are long-fibre-reinforced semi-finished products that can be used to produce complex moulded parts with a high surface quality using the extrusion process. The Fraunhofer IWU Zittau and the Zittau/Görlitz University of Applied Sciences are researching biological alternatives for glass fibres in composite materials. The aim is to develop economical manufacturing processes so that the switch to less environmentally harmful biogenic residues for fibre reinforcement can be achieved soon.

SMC components can be used in a wide range of applications. They are used as interior panelling in trains and railways, exterior panelling for trucks and agricultural machinery or to protect electrical distribution boxes and switchgear.

Sheet moulding compounds (SMCs) are long-fibre-reinforced semi-finished products that can be used to produce complex moulded parts with a high surface quality using the extrusion process. The Fraunhofer IWU Zittau and the Zittau/Görlitz University of Applied Sciences are researching biological alternatives for glass fibres in composite materials. The aim is to develop economical manufacturing processes so that the switch to less environmentally harmful biogenic residues for fibre reinforcement can be achieved soon.

SMC components can be used in a wide range of applications. They are used as interior panelling in trains and railways, exterior panelling for trucks and agricultural machinery or to protect electrical distribution boxes and switchgear.

Dr Rafael Cordeiro is a research associate at the Fraunhofer Plastics Centre Oberlausitz and in the LaNDER³ project at Zittau/Görlitz University of Applied Sciences. He is working in particular on train interior linings in which the glass fibre is replaced by natural fibres in combination with resin. The natural fibre used is hemp - more precisely, the coarser fibres that are a by-product of textile production using hemp. The proportion of natural fibres in the newly developed SMC is around 15 percent by weight; the planned use of bio-based resin as the matrix, i.e. the component in which the fibres are embedded, will increase the ‘natural’ proportion to up to 38 percent in future. Added to this are 55 percent minerals such as calcium carbonate (known as limestone or chalk) or aluminium hydroxide hydrate, which occurs naturally as bauxite. The remaining 7 per cent are predominantly petrochemical additives for which there is currently no bio-based substitute. The following are important facts about natural fibre SMCs.

Challenges for production
One challenge for production is that natural fibres in particular bind moisture and may require prior drying in countries with high humidity, otherwise blistering may occur. The formation of bubbles also depends on the impregnation.

Dr Cordeiro: ‘The natural fibre SMC has been developed in such a way that only very small additional plant investments and minimal process parameter changes are required for the production of larger quantities.’

Energy consumption during production
There are no significant differences between natural fibre and glass fibre SMCs in terms of the processes and the energy required for the production of semi-finished products and components by impact extrusion. Semi-finished products are produced at room temperature, which is why the energy requirement of the system is relatively low. The forming of components takes place in a hot pressing process in hydraulic presses, at temperatures between 110 °C and 150 °C. This temperature window is lower than that of thermoplastic components and does not require any cooling or heating cycles for the moulds, with correspondingly positive effects on energy requirements.

Impact on people and the environment
As with all plastic products, there is also the possibility of microplastic formation through abrasion. However, the natural fibre SMCs developed at the Fraunhofer IWU in Zittau are intended for the applications mentioned above, where there is no intensive abrasion. The substitution of glass fibres with hemp fibres leads to a significant reduction in skin and respiratory tract irritation among employees in the area of material and product manufacturing as well as when handling damaged parts or during disposal. In addition, the production of hemp fibres results in significantly lower CO2 emissions than glass fibres, which considerably reduces the environmental impact.

Durability
The typical service life of natural fibre SMCs is up to 30 years, depending on whether the material is used for indoor or outdoor applications. The weather resistance, for example, can be increased by specifically adjusting the matrix resin.

Biodegradability and recyclability
Similar to conventional SMCs, natural fibre SMCs cannot be recycled either. Although the latter are not biodegradable as a whole, promising attempts are being made to separate the natural fibre from the matrix and the filler so that the natural fibre portion can be composted and the filler reused. After separation, the fibres are so small that they can no longer be used in SMC applications. There is a need for further research into the technological reuse of the short fibres obtained.

Dr Rafael Cordeiro: ‘The sustainability balance of natural fibre SMCs is not yet perfect. But it is already much better than that of glass fibre-reinforced composite materials. The material costs are also right. This means that the alternatives we have developed to classic glass fibre SMCs are definitely marketable. The production of more sustainable SMC components is possible.’

Source:

The information on natural fibre SMCs is based on an interview conducted by Tina-Seline Göttinger with Dr Rafael Cordeiro as part of a bachelor thesis
Fraunhofer IWU

One in four buys mainly online - sustainability remains important Photo: Pabirtra Kaity auf Pixabay
20.08.2024

One in four buys mainly online - sustainability remains important

  • 82 per cent of shoppers are against the destroying of returns
  • 67 per cent of under-30s accept higher prices for climate-neutral shipping

The digital shopping basket remains popular in Germany: around three in ten purchases are made online, ex-actly as many as in 2020. 27 per cent of respondents buy at least half of their goods and services online. Sustainability plays an important role here: around three quarters (77 per cent) of shoppers prefer suppliers that offer moderate and sustainable packaging and buy from them online. 43 per cent make sure when shopping that they only choose products that they are unlikely to have to return. And 82 per cent support the idea that returns should not be cancelled. These are the results of the representative ‘Postbank Digital Study 2024’.

  • 82 per cent of shoppers are against the destroying of returns
  • 67 per cent of under-30s accept higher prices for climate-neutral shipping

The digital shopping basket remains popular in Germany: around three in ten purchases are made online, ex-actly as many as in 2020. 27 per cent of respondents buy at least half of their goods and services online. Sustainability plays an important role here: around three quarters (77 per cent) of shoppers prefer suppliers that offer moderate and sustainable packaging and buy from them online. 43 per cent make sure when shopping that they only choose products that they are unlikely to have to return. And 82 per cent support the idea that returns should not be cancelled. These are the results of the representative ‘Postbank Digital Study 2024’.

According to the study, younger people are significantly more open to e-commerce than their elders: Digital natives (under 40 years of age) order 40 per cent of their goods online - 13 percentage points more than digital immigrants (over 40 years of age). The reasons for online shopping also vary greatly between young and old. While the convenient access to home for online shoppers remains the main reason for online shopping in all age groups, the proportion of young people at 52 per cent is significantly lower than the average (62 per cent).

For younger online shoppers, immediate availability (38 per cent) and the option to shop on the go via app (30 per cent) are particularly important. In comparison, only 22 per cent of older users have used apps for shopping to date. Favourable prices are estimated by 56 percent of older online shoppers, while this is important for only 46 percent of younger shoppers. There is a further difference in terms of flexible opening hours: 53 per cent of those aged 40 and over value the ability to shop at any time, compared to 40 per cent of online shoppers under 40.

‘We are facing similar challenges in the digitalisa-tion of our banking services,’ says Thomas Brosch, Head of Digital Sales at Postbank. ‘The needs of the generations differ. We have to constantly optimise our services and the user-friendliness of our offerings - in online banking, on smartphones and in physical branches. In this way, we can make good offers to young and old customers alike.’

Online shopping yes, but please without regrets
18 to 39-year-olds are much more willing to dig deeper into their pockets for sustainability than those aged 40 and over. For example, younger online shoppers pay more attention to CO2 offsetting and are more willing than average to make a voluntary compensation payment: 26 per cent prefer to order from shops where a donation can be made to compensate for the CO2 produced. In contrast, only 11 per cent of older people do so. Two out of three younger Germans also accept higher product prices for sustainable shipping, while not even one in two (46 per cent) of those aged 40 and over are inclined to do so.

70 per cent of digital natives already have experience with in-app purchases
The study also reveals another trend: around four out of ten Germans have already made in-app purchases. And 70 per cent of digital natives already have experience of buying additional content or functions in mobile applications. Those aged 40 and over are much more reluctant: only 29 per cent have already made in-app purchases at least once, and 43 per cent have no plans to do so. Digital natives are not only interested in a good price-performance ratio for in-app purchases, but also in adequate protection against unwanted spending. A quarter of this age group would like this, compared to just 18 per cent of older people.

Younger shoppers are more likely to use banking services when shopping online
When it comes to paying, six out of ten digital natives have already accepted instalment payments or credit offers when shopping online. In addition to favourable conditions (36%) and a reputable payment service provider (35%), it is particularly important to young shoppers that banking services are easy to use (35%). Across all age groups, 89 per cent of Germans have already used such banking services.

Background information on the Postbank Digital Study 2024
For the ‘Postbank Digital Study 2024 - The Digital Germans’, 3,171 residents were surveyed in April of this year. For the tenth year in a row, Postbank is using the study to investigate which developments are emerging in various areas of life with regard to digitalisation in general and financial topics in particular. In order to depict a population-representative structure, the sample was weighted according to federal state (proportionalisation), age and gender. The 2021 census of the Federal Statistical Office was used as the reference file. The results are rounded to whole numbers. Deviations in the totals can be explained by rounding differences.

Source:

Postbank

Photo by John Zich
14.08.2024

New fabric makes urban heat islands more bearable

With applications in clothing, construction and food storage, the new textile reduces heat from both the sun and thermal radiation from nearby buildings.

This year has already seen massive heatwaves around the globe, with cities in Mexico, India, Pakistan and Oman hitting temperatures near or past 50 degrees Celsius (122 degrees Fahrenheit).  

As global temperatures and urban populations rise, the world’s cities have become “urban heat islands,” with tight-packed conditions and thermal radiation emitting from pavement and skyscraper trapping and magnifying these temperatures. With 68 percent of all people predicted to live in cities by 2050, this is a growing, deadly problem.

With applications in clothing, construction and food storage, the new textile reduces heat from both the sun and thermal radiation from nearby buildings.

This year has already seen massive heatwaves around the globe, with cities in Mexico, India, Pakistan and Oman hitting temperatures near or past 50 degrees Celsius (122 degrees Fahrenheit).  

As global temperatures and urban populations rise, the world’s cities have become “urban heat islands,” with tight-packed conditions and thermal radiation emitting from pavement and skyscraper trapping and magnifying these temperatures. With 68 percent of all people predicted to live in cities by 2050, this is a growing, deadly problem.

In a paper published in Science, researchers from the UChicago Pritzker School of Molecular Engineering (PME) detail a new wearable fabric that can help urban residents survive the worst impacts of massive heat caused by global climate change, with applications in clothing, building and car design, and food storage.  

In tests under the Arizona sun, the material kept 2.3 degrees Celsius (4.1 degrees Fahrenheit) cooler than the broadband emitter fabric used for outdoor endurance sports and 8.9 degrees Celsius (16 degrees Fahrenheit) cooler than the commercialized silk commonly used for shirts, dresses and other summer clothing.

This, the team hopes, will help many avoid the heat-related hospitalizations and deaths seen in global population centers this year alone.

“We need to reduce carbon emission and make our cities carbon negative or carbon neutral,” PME Asst. Prof. Po-Chun Hsu said. “But meanwhile, people are feeling the impact of these high temperatures.”

‘You have to consider the environment’
Existing cooling fabric for outdoor sports works by reflecting the sun’s light in a diffuse pattern so it doesn’t blind onlookers. But in an urban heat island, the sun is only one source of heat. While the sun bakes from above, thermal radiation emitted from buildings and pavement blast city-dwellers with blistering heat from the sides and below.

This means many materials that perform well in lab tests won’t help city-dwellers in Arizona, Nevada, California, Southeast Asia and China when predicted massive heatwaves hit them over the next few weeks.

“People normally focus on the performance or the material design of cooling textiles,” said co-first author Ronghui Wu, a postdoctoral researcher at PME. “To make a textile that has the potential to apply to real life, you have to consider the environment.”

One simple example of considering the environment is that people stand. They are wearing materials designed to reflect direct sunlight, but only their hats, shoulder coverings and the tops of their shoes – about 3 percent of their clothing – face that direct light. The other 97 of their clothes are being heated by the thermal radiation coming at them from the sides and below, which broadband emitter fabric does not fight.

The sun and sidewalk cook with different heats. Creating one material capable of protecting wearers from both provided a major engineering challenge for the team.

“Solar is visible light, thermal radiation is infrared, so they have different wavelengths. That means you need to have a material that has two optical properties at the same time. That's very challenging to do,” said co-first author Chenxi Sui, a PhD candidate at PME. “You need to play with material science to engineer and tune the material to give you different resonances at different wavelengths.”

The costs of comfort
Cooling a home too often means warming the planet, with the carbon impact of air conditioning and refrigeration systems contributing to climate change.  

“Our civilization actually uses about 10 to 15 percent of the energy in total just to make ourselves feel comfortable wherever we go,” Hsu said.

The risk from heat is not distributed evenly, however. In the U.S. and Japan, more than 90 percent of households have an air conditioner, a number that drops to 5 percent in India and parts of Africa.
 
The PME team’s new textile, which has received a provisional patent, can help provide a passive cooling system that can supplement and reduce the need for energy- and cost-intensive systems.

The applications go far beyond clothing.  

A thicker version of the fabric protected by an invisible layer of polyethylene could be used on the sides of buildings or cars, lowering internal temperatures and reducing the cost and carbon impact of air conditioning. Similarly, the material could be used to transport and store milk and other foods that would otherwise spoil in the heat, cutting refrigeration’s impact.

“You can save a lot of cooling, electricity and energy costs because this is a passive process,” Sui said.

Source:

Paul Dailing | University of Chicago

Image: MIT News; iStock
12.08.2024

Creating quiet spaces with sound-suppressing silk

Researchers engineered a hair-thin fabric to create a lightweight, compact, and efficient mechanism to reduce noise transmission in a large room.

We are living in a very noisy world. From the hum of traffic outside your window to the next-door neighbor’s blaring TV to sounds from a co-worker’s cubicle, unwanted noise remains a resounding problem.

To cut through the din, an interdisciplinary collaboration of researchers from MIT and elsewhere developed a sound-suppressing silk fabric that could be used to create quiet spaces.

The fabric, which is barely thicker than a human hair, contains a special fiber that vibrates when a voltage is applied to it. The researchers leveraged those vibrations to suppress sound in two different ways.

Researchers engineered a hair-thin fabric to create a lightweight, compact, and efficient mechanism to reduce noise transmission in a large room.

We are living in a very noisy world. From the hum of traffic outside your window to the next-door neighbor’s blaring TV to sounds from a co-worker’s cubicle, unwanted noise remains a resounding problem.

To cut through the din, an interdisciplinary collaboration of researchers from MIT and elsewhere developed a sound-suppressing silk fabric that could be used to create quiet spaces.

The fabric, which is barely thicker than a human hair, contains a special fiber that vibrates when a voltage is applied to it. The researchers leveraged those vibrations to suppress sound in two different ways.

In one, the vibrating fabric generates sound waves that interfere with an unwanted noise to cancel it out, similar to noise-canceling headphones, which work well in a small space like your ears but do not work in large enclosures like rooms or planes.

In the other, more surprising technique, the fabric is held still to suppress vibrations that are key to the transmission of sound. This prevents noise from being transmitted through the fabric and quiets the volume beyond. This second approach allows for noise reduction in much larger spaces like rooms or cars.

By using common materials like silk, canvas, and muslin, the researchers created noise-suppressing fabrics which would be practical to implement in real-world spaces. For instance, one could use such a fabric to make dividers in open workspaces or thin fabric walls that prevent sound from getting through.

The fabric can suppress sound by generating sound waves that interfere with an unwanted noise to cancel it out (as seen in figure C) or by being held still to suppress vibrations that are key to the transmission of sound (as seen in figure D).

“Noise is a lot easier to create than quiet. In fact, to keep noise out we dedicate a lot of space to thick walls. [First author] Grace’s work provides a new mechanism for creating quiet spaces with a thin sheet of fabric,” says Yoel Fink, a professor in the departments of Materials Science and Engineering and Electrical Engineering and Computer Science, a Research Laboratory of Electronics principal investigator, and senior author of a paper on the fabric.

Silky silence
The sound-suppressing silk builds off the group’s prior work to create fabric microphones.

In that research, they sewed a single strand of piezoelectric fiber into fabric. Piezoelectric materials produce an electrical signal when squeezed or bent. When a nearby noise causes the fabric to vibrate, the piezoelectric fiber converts those vibrations into an electrical signal, which can capture the sound.

In the new work, the researchers flipped that idea to create a fabric loudspeaker that can be used to cancel out soundwaves.

“While we can use fabric to create sound, there is already so much noise in our world. We thought creating silence could be even more valuable,” Yang says.

Applying an electrical signal to the piezoelectric fiber causes it to vibrate, which generates sound. The researchers demonstrated this by playing Bach’s “Air” using a 130-micrometer sheet of silk mounted on a circular frame.

To enable direct sound suppression, the researchers use a silk fabric loudspeaker to emit sound waves that destructively interfere with unwanted sound waves. They control the vibrations of the piezoelectric fiber so that sound waves emitted by the fabric are opposite of unwanted sound waves that strike the fabric, which can cancel out the noise.

However, this technique is only effective over a small area. So, the researchers built off this idea to develop a technique that uses fabric vibrations to suppress sound in much larger areas, like a bedroom.

Let’s say your next-door neighbors are playing foosball in the middle of the night. You hear noise in your bedroom because the sound in their apartment causes your shared wall to vibrate, which forms sound waves on your side.

To suppress that sound, the researchers could place the silk fabric onto your side of the shared wall, controlling the vibrations in the fiber to force the fabric to remain still. This vibration-mediated suppression prevents sound from being transmitted through the fabric.

“If we can control those vibrations and stop them from happening, we can stop the noise that is generated, as well,” Yang says.

A mirror for sound
Surprisingly, the researchers found that holding the fabric still causes sound to be reflected by the fabric, resulting in a thin piece of silk that reflects sound like a mirror does with light.

Their experiments also revealed that both the mechanical properties of a fabric and the size of its pores affect the efficiency of sound generation. While silk and muslin have similar mechanical properties, the smaller pore sizes of silk make it a better fabric loudspeaker.

But the effective pore size also depends on the frequency of sound waves. If the frequency is low enough, even a fabric with relatively large pores could function effectively, Yang says.

When they tested the silk fabric in direct suppression mode, the researchers found that it could significantly reduce the volume of sounds up to 65 decibels (about as loud as enthusiastic human conversation). In vibration-mediated suppression mode, the fabric could reduce sound transmission up to 75 percent.

These results were only possible due to a robust group of collaborators, Fink says. Graduate students at the Rhode Island School of Design helped the researchers understand the details of constructing fabrics; scientists at the University of Wisconsin at Madison conducted simulations; researchers at Case Western Reserve University characterized materials; and chemical engineers in the Smith Group at MIT used their expertise in gas membrane separation to measure airflow through the fabric.

Moving forward, the researchers want to explore the use of their fabric to block sound of multiple frequencies. This would likely require complex signal processing and additional electronics.

In addition, they want to further study the architecture of the fabric to see how changing things like the number of piezoelectric fibers, the direction in which they are sewn, or the applied voltages could improve performance.

“There are a lot of knobs we can turn to make this sound-suppressing fabric really effective. We want to get people thinking about controlling structural vibrations to suppress sound. This is just the beginning,” says Yang.

This work is funded, in part, by the National Science Foundation (NSF), the Army Research Office (ARO), the Defense Threat Reduction Agency (DTRA), and the Wisconsin Alumni Research Foundation.

Source:

Adam Zewe | MIT News